SBIR-STTR Award

Development of Ocean Thermal Energy Harvesting Systems
Award last edited on: 12/16/2020

Sponsored Program
SBIR
Awarding Agency
DOD : Navy
Total Award Amount
$1,079,675
Award Phase
2
Solicitation Topic Code
N142-116
Principal Investigator
David Fratantoni

Company Information

Seatrec Inc

911 South Primrose Avenue Suite J
Monrovia, CA 91106
   (626) 386-5988
   info@seatrec.com
   www.seatrec.com
Location: Single
Congr. District: 27
County: Los Angeles

Phase I

Contract Number: N00014-15-P-1098
Start Date: 10/27/2014    Completed: 8/27/2015
Phase I year
2015
Phase I Amount
$79,858
This proposed effort seeks to design, develop and test an affordable, scalable ocean thermal energy harvesting system that uses high performance phase change materials to convert ocean thermal energy, a reliable and renewable power source, to electricity. Specifically, a 0.25W energy harvesting system will be designed, developed and tested in the laboratory environment. When attached to a recharging battery, this 0.25W energy harvesting system will be able to power smaller sized unmanned underwater vehicles (UUVs) such as underwater floats and gliders. The developed 0.25W prototype will have an immediate impact on the international Argo float market. With the thermal recharging battery, the fast sampling float can now collect data more frequently than 10 days while still maintaining a multi-year mission life. The Bio-Argo float can measure nitrate, oxygen and pH in the ocean. Results from the 0.25W energy harvesting system will be used to scale up and design a 2kW power station that can be used to power larger sized UUVs through a docking device. The developed ocean energy harvesting system will not only increase the endurance for UUVs, but also eliminate the need for ships and sailors in order to recover and recharge UUV batteries.

Benefit:
The developed 0.25W prototype will have immediate benefit to the international Argo community with a global array of more than 3,000 free-drifting profiling floats that measures the temperature and salinity of the upper 2000 m of the ocean. Currently, the Argo floats are all powered by primary batteries and therefore can make a limited number of dives (about 135 with manganese/alkali batteries and about 200 with lithium batteries) between surface and 2000 meters. The thermal recharging battery developed by this Phase I effort would be in a good position to retrofit the existing Argo floats. Furthermore, the thermal recharging battery will enable fast sampling floats making order of magnitude more dives than the primary battery powered floats to support surfacing daily or every few hours while still maintaining a multi-year mission life. It also enhances the sensor suites that can be attached to Argo floats. In addition to the float market, there will be a sizable market to provide thermal recharging battery for underwater gliders as well. For larger sized UUVs particularly those propeller-driven vehicles (e.g., Autonomous Underwater Vehicles or AUVs), the proposed 2kW thermal recharging power station has the potential to power AUVs through a docking device. Thus, the proposed thermal energy harvesting systems will not only increase the endurance for underwater floats, gliders and AUVs, but also eliminate the need for ships and sailors in order to recover and recharge onboard batteries.

Keywords:
float, float, Unmanned Underwater Vehicle, phase change material, power station, Energy Harvesting, Glider, recharging battery, Ocean Thermal Energy Conversion

Phase II

Contract Number: N68335-18-C-0176
Start Date: 6/5/2018    Completed: 6/11/2020
Phase II year
2018
Phase II Amount
$999,817
Despite continual increases in battery energy density, unmanned underwater vehicle (UUV) design and mission capabilities continue to be strongly influenced by onboard energy storage limitations. Primary and rechargeable lithium-chemistry batteries constrain operational endurance, require high initial investment and significant ongoing operations and maintenance costs, and are associated with both safety hazards and negative environmental impacts. Environmental energy harvesting provides a means to transcend the limitations of onboard energy storage, maximize operational flexibility and safety, and enable underwater platforms and vehicles to contribute their full potential to the Navys mission. The objective of this Phase II effort is to design, characterize, and prototype novel ocean thermal energy harvesting systems with the potential to support tactical and persistent UUV operations (e.g. oceanography, MCM, CN3, and ISR missions). Two distinct design concepts will be considered: Cyclic systems suitable as integrated onboard UUV power subsystems, and continuous systems suitable for moored or mobile power stations for UUV recharging or persistent underwater sensor or communication networks. The performance of these systems will be quantitatively assessed, first in a laboratory environment and then in the ocean, with specific emphasis on their ability to exploit the minimal and/or variable environmental temperature differentials relevant to global naval operations.

Benefit:
With support from private investors and charitable foundations (e.g. the Thiel Foundation's Breakout Labs; Schmidt Marine Technology Partners) Seatrec continues to pursue commercial development of a compact modular S2L thermal engine (TREC2 0x9D ) for integration with profiling floats, profiling moorings, and underwater gliders. A commercial prototype is presently under development and demonstration trials are expected in late 2017. Seatrec is presently partnering with Sea-Bird Scientific (Seattle, WA) to bring this product to market and we expect to leverage their global marketing and distribution network. We have identified several initial customers in the academic research market and have engaged in preliminary discussions with representatives of the Naval Oceanographic Office, one of the largest operators of profiling floats and underwater gliders and a potential benefactor of Seatrec technology. In addition to possibly supplanting our existing S2L technologies due to their expected size, weight, and performance advantages, the L2G thermal engines to be developed as part of this Phase II effort have the potential to positively impact a number of ongoing and future Navy programs. We have identified support of UUV operations (and particularly tactical and persistent UUV operations; e.g. oceanography, MCM, CN3, and ISR missions) as a prime target for our new thermal engine technologies -- and this has been reinforced by ONR program management through this Phase II RFP. Both our cyclic and continuous L2G thermal engines have the potential to contribute to extending the endurance and utility of UUV-based operations either through onboard energy harvesting (cyclic) or fixed/mobile UUV recharging stations (continuous). The proposed continuous systems could also power other persistent underwater sensor or communication networks that require high power and extreme endurance. Over the past 18 months Seatrec has engaged in informal discussions with a number of major defense contractors working in relevant topical areas (especially persistent UUV networks) to improve our understanding of this application space and to acquaint ourselves with current development activities. We anticipate that interactions with our ONR TPOC as part of this Phase II effort will lead to greater clarity regarding power and form-factor requirements for specific naval applications and result in support for continued development and future commercial opportunities. Given the potentially large generating capability and the expected relative ease of integration, we anticipate that a continuous L2G thermal engine mated to a subsurface mooring would be among the earliest of commercial products to result from this effort. A very preliminary estimate suggests that such a system could retail for around $50,000 per unit. Potential customers include academic researchers, the oil and gas industry, government-sponsored environmental monitoring programs, and major defense contractors engaged in development of persistent UUV networks. We hope to partner with a larger, more experienced company, ideally in the defense space, to bring this product to market and provide Seatrec access to customers, marketing resources and distribution channels. Following completion of this Phase II effort we anticipate an additional investment on the order of $2-3M would be required to refine a commercial product, facilitate the necessary partnerships, and complete an appropriate technology demonstration and validation program. Seatrecs thermal engines provide a unique capability: unlimited power in the ocean. The operational flexibility resulting from unlimited power has a price -- and to date this price has been higher than the cost of incrementally increasing the volume of batteries carried by a vehicle or platform. Thus forms of stored energy (traditional batteries, seawater batteries, fuel cells) have been the most important competitors to Seatrecs thermal engine technologies. As UUV missions become more complex, widespread, and interdependent the penalty for running out of energy will increase as will the cost of operations and maintenance for expansive UUV arrays or sensor networks. As these systems mature and multiply the ability to deploy a platform or vehicle for indefinite duration becomes a key operational and economic advantage made possible by the energy harvesting technologies proposed herein.

Keywords:
Energy Harvesting, Unmanned Underwater Vehicles, underwater power station, Ocean Thermal Energy Conversion, Thermal Engines