SBIR-STTR Award

RAP Figuring Slumped Mirrors to Remove Mid-Spatial Frequency Errors
Award last edited on: 4/18/2019

Sponsored Program
SBIR
Awarding Agency
NASA : GSFC
Total Award Amount
$699,066
Award Phase
2
Solicitation Topic Code
S2.05
Principal Investigator
Pradeep Subrahmanyan

Company Information

RAPT Industries Inc

336 Bon Air Center Suite 384
Greenbrae, CA 94965
   (415) 860-0701
   sales@raptindustries.com
   www.raptindustries.com
Location: Multiple
Congr. District: 02
County: Marin

Phase I

Contract Number: ----------
Start Date: ----    Completed: ----
Phase I year
2009
Phase I Amount
$99,572
Future X-ray telescopes require significant amounts of optical area. To accommodate this in a grazing incidence design, extremely thin mirrors are formed in concentric shell configurations. A slumping technique has been demonstrated with such thin, lightweight shells. However, the optical surface is found to contain a significant amount of mid-spatial frequency errors. It is proposed to demonstrate a sub-aperture figuring technique that does not impart mid-spatial frequencies to the optical substrate geometries planned for integration into next-generation X-ray telescopes. Reactive Atom Plasma (RAP) is a sub-aperture, atmospheric pressure, non-contact figuring technology that relies on a deterministic gas-phase etching of the optical surface with high material removal rates. RAP has already been demonstrated as a very credible approach for fabricating the lightweight wedges required for the assembly of such mirrors. RAP is especially suitable for damage-free processing of extremely lightweight mirrors given the non-contact operation, and its ability to ameliorate sub-surface damage. The tool footprint is a Gaussian and hence has a limited capability to both impart mid-spatial errors, as well as to fix them. In phase 1, we plan on demonstrating the ability of the RAP process to impart minimal mid-spatial errors into the optical surface while a figuring demonstration using adjustable footprints is planned for phase 2.

Phase II

Contract Number: ----------
Start Date: ----    Completed: ----
Phase II year
2010
Phase II Amount
$599,494
Future X-ray telescopes require significant amounts of optical area. To accommodate this in a grazing incidence design, extremely thin mirrors are formed in concentric shell configurations. A slumping technique has been demonstrated with such thin, lightweight shells. However, the optical surface is found to contain a significant amount of mid-spatial frequency errors. Reactive Atom Plasma (RAP) is a figuring technique that does not impart mid-spatial frequencies to the optical substrate geometries and can additionally remove specific spectra from the figure error. RAP is a sub-aperture, atmospheric pressure, non-contact figuring technology that relies on a deterministic gas-phase etching of the optical surface with high material removal rates. Further, RAP has the ability to modulate tool footprint on the fly, allowing the removal of specific spatial frequencies from the error spectrum. RAP has already been demonstrated as a very credible approach for fabricating the lightweight wedges required for the assembly of such mirrors and is especially suitable for figuring extremely lightweight mirrors given the non-contact operation. In phase 1, we demonstrated the ability of the RAP process to impart minimal mid-spatial errors into the optical surface. A fully automated figuring platform with adjustable footprints is to be developed for phase 2.