SBIR-STTR Award

Shape memory alloy adapative control of gas turbine engine blade tip clearance
Award last edited on: 9/6/2002

Sponsored Program
SBIR
Awarding Agency
NASA : LeRC
Total Award Amount
$660,144
Award Phase
2
Solicitation Topic Code
-----

Principal Investigator
James G Binch

Company Information

Memry Corporation (AKA: Memry Metals~Memry Technologies~Memory Metals Inc)

3 Berkshire Boulevard
Bethel, CT 06801
   (203) 739-1100
   info@hawkassociates.com
   www.memry.com
Location: Multiple
Congr. District: 05
County: Fairfield

Phase I

Contract Number: ----------
Start Date: ----    Completed: ----
Phase I year
1993
Phase I Amount
$69,637
Blade tip clearance in a gas turbine is critical; each increment of tip clearance reduction increases efficiency and reduces fuel consumption. In this study only the compressor section will be treated. Using a Lycoming T55L-712 turboshaft engine, which has wide commercial and military application, two stages of the compressor section will be modified to accept a shape memory alloy ring whose inner diameter changes with temperature. The compensator ring will be fabricated of an alloy whose transformation temperature is suited to the stage 2 and stage 3 of this turbine, and the design and thermo-mechanical processing of the ring will be such that when the turbine has reached operating temperature, the ring diametral change will reduce the tip clearance to approximately 0.001". Performance will be evaluated for a range of ambient air temperatures encountered, and the stability of the compensator ring as a function of cycles of operation and dwell time at operating temperature. The tip clearance compensation by the shape memory induced diameter change of a ring insert would substantially improve engine efficiency and fuel consumption. Systems for accurately locating the rings in the shroud in both the axial and radial direction will be developed as well as concepts to facilitate assembly. Considerations will be given to extending the concept to the entire compressor section.An adaptive turbine tip clearance control requiring no external power source offers efficiency improvement without impacting on engine reliability or service life. Even small improvements in specific fuel consumption have an economic impact. The international market for gas turbines is large, and the competitive position of U.S. turbine makers is aided by each increment of improvement in performance.Shape Memory Alloys, Turbine Tin Clearance ControlPhase 2 conversion

Phase II

Contract Number: ----------
Start Date: ----    Completed: ----
Phase II year
1994
Phase II Amount
$590,507
___(NOTE: Note: no official Abstract exists of this Phase II projects. Abstract is modified by idi from relevant Phase I data. The specific Phase II work statement and objectives may differ)___ Blade tip clearance in a gas turbine is critical; each increment of tip clearance reduction increases efficiency and reduces fuel consumption. In this study only the compressor section will be treated. Using a Lycoming T55L-712 turboshaft engine, which has wide commercial and military application, two stages of the compressor section will be modified to accept a shape memory alloy ring whose inner diameter changes with temperature. The compensator ring will be fabricated of an alloy whose transformation temperature is suited to the stage 2 and stage 3 of this turbine, and the design and thermo-mechanical processing of the ring will be such that when the turbine has reached operating temperature, the ring diametral change will reduce the tip clearance to approximately 0.001". Performance will be evaluated for a range of ambient air temperatures encountered, and the stability of the compensator ring as a function of cycles of operation and dwell time at operating temperature. The tip clearance compensation by the shape memory induced diameter change of a ring insert would substantially improve engine efficiency and fuel consumption. Systems for accurately locating the rings in the shroud in both the axial and radial direction will be developed as well as concepts to facilitate assembly. Considerations will be given to extending the concept to the entire compressor section.An adaptive turbine tip clearance control requiring no external power source offers efficiency improvement without impacting on engine reliability or service life. Even small improvements in specific fuel consumption have an economic impact. The international market for gas turbines is large, and the competitive position of U.S. turbine makers is aided by each increment of improvement in performance.Shape Memory Alloys, Turbine Tin Clearance ControlPhase 2 conversion