SBIR-STTR Award

Modular Shading Structure for High Value Fruits and Vegetables
Award last edited on: 1/26/2016

Sponsored Program
SBIR
Awarding Agency
USDA
Total Award Amount
$549,831
Award Phase
2
Solicitation Topic Code
8.13
Principal Investigator
Richard C Barnes

Company Information

Trellis Growing Systems LLC (AKA: TGS)

2427 South Hadley Road
Fort Wayne, IN 46804
Location: Single
Congr. District: 03
County: Allen

Phase I

Contract Number: ----------
Start Date: ----    Completed: ----
Phase I year
2011
Phase I Amount
$99,926
Shading vegetables and fruits can reduce temperatures resulting in improved fruit set, increase fruit size and quality, and reduce water consumption. Shading materials for reducing light intensity or transmission have been used extensively in the nursery industry as well as with large commercial growers of high value fruits and vegetables for many years. The physiological processes of plants have been shown to be altered using some more recent colored shade netting technology developed by companies such as Polysack. These engineered filaments in the netting can selectively allow only blue, green, or red light to reach the plants. Research conducted by the Institute of Plant Sciences, ARO, The Volcani Center, Bet-Dagan, Israel measured the performance of photo-selective nettings and improved performance of horticultural crops. Dr. Fumiomi Takeda, USDA-ARS, Kearneysville, WV, showed that photo-selective nets dramatically altered the flower initiation time in strawberry plants such that the need for detaching flowers can be eliminated in strawberry nursery fields or fruit harvest can be targeted for peak price periods. Photo-selective shade nets with differential light scattering properties and altered proportions of red to far-red light ratios offer a non-chemical means of growth control in horticultural crops. The shade netting material is relatively inexpensive but the cost of the shade structure frame, hardware and installation is high. The significant initial investment required in the system has limited the expansion of engineered shading structures into the commercial sector, especially smaller local produce operations. The objective of this Phase I SBIR proposal is to develop a universal modular shading structure system. This system must be economical, easy to install and produce a healthy return on investment for the grower. The team will use the latest in manufacturing technology to design fiber reinforced components that meet the requirements of organic growing and innovative methods to manufacture low cost components that can be easily configured to create the variety of different layouts, easily installed in the ground and quickly disassembled and moved to a different location on the farm. This SBIR Phase I will include collaboration on shade structure design and requirements. Fabricating prototypes, laboratory testing of posts for load and stress limitations, measure light intensity, percent light transmission, and light quality (measuring wavelength) to determine optimum distances of netting from plants, evaluating the adaptability of new designs for high value fruits and vegetable production, data collection and analysis, and preparation of a final report. The long term goal is to develop a shade structure system that can be economically produced, easily distributed to growers throughout the industry, and versatile in design for different applications in production of high value fruits and vegetables.

Phase II

Contract Number: ----------
Start Date: ----    Completed: ----
Phase II year
2014
Phase II Amount
$449,905
Commercial farms growing high value fruits and vegetables use shade structures to create protected environments. These growers benefit from bigger yields, better quality produce, fewer pests, timed crop growth, and resource conservation. Unfortunately, shade structure use is limited for many small and medium size farms who lack economy of scale. Commercial shade structures available today are very expensive to purchase and install as well as difficult and time-consuming to move. Thus, this SBIR project addresses an important need by evaluating the performance of a novel modular shading structure (MoSS) with a fabric management and hardware system that is affordable and adaptable to a variety of agricultural uses for high value fruit and vegetable production. The project objectives target improvements in production of these crops. Trellis Growing Systems (TGS) and its research partners will evaluate new methods using photo-selective nets in short-day and day-neutral strawberry transplant production for utility in timed fruit production. The use of MoSS toreduceenvironmental and biotic challenges will be appraised in southern highbush blueberry production. The effect of colored nets on yield, fruit quality and plant diseases will be assessed in bell pepper production. Shaded northern organic fruits (blueberry, raspberry, and blackberry) will be evaluated for quality, marketable yield and pest pressure. Research and field trial work will use different types of fabrics and MoSS configurations to meet a range of tasks such as changing light intensity and light quality, reducing wind and temperature effects, and excluding crop pests. Finally, performance evaluations and recommendations from the growers and researchers involved in this project will be used by TGS to finalize product design and costs.The expected outcome of this SBIR project will be commercialization of a modular shading structure with innovative features engineered as a result of research and development efforts by the USDA, university scientists, agricultural producers, and TGS. The MoSS system will use a family of components economically manufactured, easily configured to requirements, and distributed directly to growers of high value produce. The potential commercial applications are diverse. Strawberry nurseries can use this technology to manage transplant growth traits, such as plant height and flowering time, in a programmed fruit production system to meet periods of high consumer demand with far less reliance on chemical control techniques and costly labor-intensive practices. Blueberry producers can use this technology for temperature management in growing areas where current methods depend, many times, on the extensive use of harmful chemicals and valuable water resources. Such growing areas are found in central Florida and southern California, where high winter temperatures can prevent plants from getting dormancy requirements needed for good fruiting while low spring temperatures can cause crop loss due to frost and freeze damage. Growers of small fruits and vegetables, such as blackberries, raspberries, blueberries, and bell peppers, can use this technology to improve fruit yields and quality. Additionally, the low environmental impact and practicality of using MoSS to prevent damage from destructive birds and invasive pests, such as the Spotted Wing Drosophila (SWD), make it a valuable tool for many producers of healthy foods--especially small to medium size farmers who are the vast majority of the conventional and organic producers growing for local and regional markets. These applications will contribute to sustainable and profitable rural agricultural growth, especailly for small and medium size farming operations.