SBIR-STTR Award

A high efficiency microwave vacuum dryer
Award last edited on: 2/28/02

Sponsored Program
SBIR
Awarding Agency
USDA
Total Award Amount
$250,000
Award Phase
2
Solicitation Topic Code
-----

Principal Investigator
Thomas L Owens

Company Information

Genesis Research (AKA: Genesis Corporation~Genesis Laboratories Inc)

631 Sylvan Court
Batavia, IL 60510
   (708) 879-1112
   towens4@aol.com
   N/A
Location: Single
Congr. District: 14
County: Kane

Phase I

Contract Number: ----------
Start Date: 00/00/00    Completed: 00/00/00
Phase I year
1993
Phase I Amount
$50,000
We propose the development of a new radio-frequency vacuum dryer that utilizes an overmoded resonant cavity to couple power to wood. The device will be much more energy-efficient than capacitor-plate devices that are currently in use. The increase in energy efficiency compared to capacitor-plate devices is great enough that the initial cost of our proposed dryer will be recovered in just a few years due to the savings in electric power consumption. Based upon research results, wood quality resulting from radio-frequency vacuum drying is equal to the quality of wood dried by conventional techniques, except that drying occurs more than 17 times faster. Since conventional drying is a slow process, substantial revenues are lost due to large inventories of wood that are tied up during processing. This monetary loss can be avoided using rapid radio-frequency vacuum drying, making the process competitive with conventional techniques. Since most of the cost of processing wood is incurred in the drying process, and because a tremendous volume of wood is processed worldwide, the economic gains of a high-speed, energy-efficient wood dryer would be enormous.

Anticipated Results:
A high-speed, high-efficiency radio-frequency vacuum dryer of the type we propose would reduce the overall cost of processing valuable hardwoods. Reduced cost would stimulate widespread use of our proposed dryer on a worldwide scale. Enormous economic benefits are anticipated because of the large volume of hardwoods utilized worldwide.

Phase II

Contract Number: ----------
Start Date: 00/00/00    Completed: 00/00/00
Phase II year
1994
Phase II Amount
$200,000
An energy-efficient, high-speed microwave-vacuum dryer for wood will be designed and fabricated. Systematic tests will be performed to determine optimum drying schedules and procedures. Tests of an experimental microwave-vacuum dryer during the Phase I program demonstrated drying speeds 3050 times faster than speeds dictated by conventional kiln-drying schedules. Nearly all of the power produced by the microwave generator was coupled into the wood within the experimental dryer over the entire drying cycle, making our proposed device extremely energy efficient. Energy efficiencies are much greater than efficiencies for typical radio-frequency vacuum dryers which couple power to the wood via a set of metal electrodes. Through utilization of mass-produced components, the proposed microwave- vacuum dryer will cost about half of the price of a conventional kiln with comparable throughput of 8/4 and thicker lumber. In addition to excellent energy-efficiency and speed, our proposed microwave-vacuum dryer will open up important new avenues for processing wood. One promising technique that will be tested during the Phase II program could eventually improve the yield of finished boards.

Anticipated Results:
A high-speed, high-efficiency microwave- vacuum dryer of the type we propose will reduce substantially the cost of drying valuable thick hardwoods. Novel microwave-vacuum processing methods will have an important impact on the wood industry. Since most of the cost of processing wood is incurred in drying, and because of the tremendous worldwide market for wood, the economic benefits of our proposed microwave-vacuum dryer will be enormous.