SBIR-STTR Award

Anti-Fouling, Sludge- and Liquid-Repellent Slippery Surface Coatings for Common Plastics
Award last edited on: 3/3/2021

Sponsored Program
SBIR
Awarding Agency
NSF
Total Award Amount
$1,424,417
Award Phase
2
Solicitation Topic Code
MI
Principal Investigator
Birgitt Boschitsch

Company Information

spotLESS Materials LLC

326 Vairo Boulevard Unit C
State College, PA 16803
   (609) 902-2677
   N/A
   www.spotlessmaterials.com
Location: Single
Congr. District: 12
County: Centre

Phase I

Contract Number: 1843624
Start Date: 2/1/2019    Completed: 1/31/2020
Phase I year
2019
Phase I Amount
$225,000
The broader impact/commercial potential of this Small Business Innovation Research (SBIR) Phase I project will be the development of an easy-to-apply anti-fouling, liquid- and sludge-repellent coating aimed to reduce the water footprint, required cleaning frequency, and need for aggressive cleaning chemicals to maintain bathroom fixtures. Advanced ecofriendly technologies that enhance cleaning efficiency are highly sought after in janitorial services for large institutions and homeowners alike. Specifically, the household cleaners market size was valued at $5.79 billion in 2016 in United States, of which ~20% is toilet bowl cleaners that aim to remove bacteria and hard-water stains. From a societal perspective, we estimate that about 6.1 billion gallons of water is flushed down the toilet nationally each day - that is 2.2 trillion gal of water each year in the United States alone. Incorporation of this coating into bathroom fixtures, can significantly reduce the water footprint of bathroom fixtures. Viable low-flow or no-flow toilets may also help help address the open defecation problem affecting over 1 billion people globally. This Small Business Innovation Research (SBIR) Phase I project will develop and investigate a new class of viscoelastic-repellent surface coatings with anti-bacterial and anti-scaling functions for cleaning and sanitation industries. Surface coatings that can resist bacteria and mineral fouling while maintaining both liquid and viscoelastic solid repellency are rare. The proposed project will investigate and quantify the coating design parameters required to significantly prevent the attachment of bacteria and mineral deposits, while remaining durable against mechanical abrasions under realistic operating conditions. This SBIR Phase I project will demonstrate that a sprayable surface coating not only can repel both liquids and viscoelastic solids, but can also resist fouling from bacteria and hard water stains without the use of aggressive chemical cleaners or excessive amounts of water. The best coating parameters identified in Phase I project will be considered for pilot tests in Phase II. The development of such a robust, non-fouling coating will offer significant reduction in the use of cleaning chemicals, flush water, and cleaning time, which has the potential to reduce costs associated with sanitation facilities maintenance. This award reflects NSF's statutory mission and has been deemed worthy of support through evaluation using the Foundation's intellectual merit and broader impacts review criteria.

Phase II

Contract Number: 2026140
Start Date: 9/1/2020    Completed: 8/31/2022
Phase II year
2020
(last award dollars: 2021)
Phase II Amount
$1,199,417

The broader impact/commercial potential of this Small Business Innovation Research (SBIR) Phase II project is to develop coatings for plastics, with applications from sanitation to automotive displays. Few surface coatings on plastics can resist fouling of bacteria and mineral deposits while also achieving both liquid- and sludge-repellency. This project will develop a slippery surface coating that repels liquid, sludge, bacteria, and mineral deposits on common plastics. This Small Business Innovation Research Phase II project will advance translation of liquid-entrenched smooth surface (LESS) coatings that can be directly applied to various plastics. Functionalizing plastics with mechanically durable surface coatings is challenging owing to the lack of reactive surface chemistry. LESS demonstrates excellent liquid- and sludge-repellency with over 95% reduction in bacteria accumulation and mineral deposits compared to untreated surfaces. This project will investigate the optimal formulation and coating parameters to enhance interfacial bonding strength of LESS onto plastics through combined molecular dynamic simulations and experimental characterizations. The newly developed LESS-on-plastics coatings will be systematically evaluated for their mechanical and UV durability, liquid- and sludge-repellency as well as the anti-bacterial and anti-scaling functions.This award reflects NSF's statutory mission and has been deemed worthy of support through evaluation using the Foundation's intellectual merit and broader impacts review criteria.