SBIR-STTR Award

Low-Cost, High-Purity Biobased Glucaric Acid
Award last edited on: 3/3/2021

Sponsored Program
STTR
Awarding Agency
NSF
Total Award Amount
$1,171,155
Award Phase
2
Solicitation Topic Code
BT
Principal Investigator
Darcy Prather

Company Information

Kalion Inc

92 Elm Street
Milton, MA 02186
   (617) 934-0266
   info@kalioninc.com
   www.kalioninc.com

Research Institution

MIT

Phase I

Contract Number: 1819514
Start Date: 7/1/2018    Completed: 6/30/2019
Phase I year
2018
Phase I Amount
$225,000
The broader impact/commercial potential of this Small Business Technology Transfer(STTR) project is to develop a bio-based manufacturing process for glucaric acid and its intermediate, glucuronic acid. Microbial fermentation represents an attractive option for production of fuels and valuable chemicals from renewable resources, and glucaric acid can be produced from glucose, a renewable biomass-derived resource. The glucaric acid market was estimated at $550M in 2016, and has a plethora of uses ranging from detergents to food ingredients, corrosion inhibitors, and de-icing applications. The proposed project will engineer improved productivity of the microbe using C5/C6 sugars, thus accelerating the production of low-cost, high-purity glucaric acid. Achieving these bioprocess improvements will facilitate widespread adoption of bio-based glucaric acid in a variety of markets, broadening opportunity for US products. These applications include coatings, foams and foaming aids, electrolytes, gels, polymers, and polymer additives.This STTR Phase I project proposes to perform multi-omics studies to characterize the physiology of E. coli strains producing glucaric acid via fermentation, and develop strain engineering strategies to enable high yield and productivity. Most fermentation products are highly reduced compared to the starting sugar, and care must be taken to maintain cells in a reduced state, meaning high NADH/NAD ratio, to drive the NADH-consuming biosynthetic reactions. Products that are derived from sugar oxidation, in contrast, pose a much different challenge, and have been explored to a much lesser extent. Here, additional oxygen is needed to accept the excess electrons generated during glucose oxidation. It is well known that both S. cerevisiae and E. coli, two of the most common organisms for industrial application, are limited in their electron transport chain capacity, resulting in overflow products from high glucose uptake rates. Regardless of the oxygen transfer ability of the fermentation equipment, there is an inherent maximum production rate of these organisms. In this project, the plan is to develop E. coli strains with increased respiration capacity, thus increasing the maximum glucose oxidation rate. Glucaric acid, which can be produced from glucose via 3 enzymatic reaction steps, is an exemplary product.This award reflects NSF's statutory mission and has been deemed worthy of support through evaluation using the Foundation's intellectual merit and broader impacts review criteria.

Phase II

Contract Number: 1951200
Start Date: 7/1/2020    Completed: 6/30/2022
Phase II year
2020
(last award dollars: 2021)
Phase II Amount
$946,155

The broader impact of this Small Business Technology Transfer (STTR) Phase II project is the low-cost, high-purity biobased production of glucaric acid, a compound with a broad range of applications. This production of glucaric acid will enable a broad change from petroleum-based sources for everyday materials, such as nylon in clothes or PET in two-liter bottles, to a bio-based product generated from renewable resources. Similarly, this technology will allow an evolution beyond the traditional phosphates used in water treatment systems to a safer, cost-effective alternative. The proposed project will develop a strain, fermentation process, and scalable downstream separation workflow to produce low-cost, high-purity glucaric acid from glucose as a feedstock. Microbial fermentation represents an attractive option for the production of fuels and valuable chemicals from renewable resources, such as cellulosic sugars. Microbes are well suited for the conversion of carbohydrate feedstocks; several examples of their metabolic engineering have been demonstrated to direct these feedstocks to non-natural chemicals and materials of industrial value, often as drop-in replacements for petroleum products. On the other hand, products derived from sugar oxidation pose a new, less explored challenge because of the need to direct glucose into the product pathway rather than the competing path to catabolize the sugar for biomass and energy production. Initial methods, such as deletion of glycolysis and other competing pathways, result in poor glucose uptake because of the cell's complex regulatory circuits. This project proposes to develop strains of E. coli that can efficiently take up glucose while also directing it to the glucaric acid pathway.This award reflects NSF's statutory mission and has been deemed worthy of support through evaluation using the Foundation's intellectual merit and broader impacts review criteria.