SBIR-STTR Award

High-Performance Self-Cleaning, Anti-Reflective Coating for Photovoltaic Glass
Award last edited on: 4/12/2016

Sponsored Program
SBIR
Awarding Agency
NSF
Total Award Amount
$1,478,003
Award Phase
2
Solicitation Topic Code
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Principal Investigator
Corey Thompson

Company Information

WattGlass LLC

700 West Research Center Boulevard
Fayetteville, AR 72701
   (501) 850-5659
   info@wattglass.com
   www.wattglass.com
Location: Single
Congr. District: 03
County: Washingto

Phase I

Contract Number: 1448665
Start Date: 1/1/2015    Completed: 12/31/2015
Phase I year
2015
Phase I Amount
$179,999
The broader impact/commercial potential of this Small Business Innovation Research (SBIR) Phase I project is to reduce the cost of solar generated electricity by increasing the efficiency of panels and reducing cleaning and maintenance costs. This improvement is created using a multi-functional, nanoscale glass coating that increases the transmittance of solar photovoltaic glass and creates a surface that is antifogging and self-cleaning. Current anti-reflective coated glass has seen market penetration of only 25%, indicating a need for a top-performing, cheap, high-throughput coating. The implementation of this coating increase power output and reduce cost per watt. These savings increase with photovoltaic device efficiencies as well, so as the next generation of solar cells will see even greater benefit from the proposed innovation. Reducing the cost per watt of solar generated electricity is one of the grand energy challenges and has immense societal and governmental impacts. The proposed project is one component of addressing that challenge.

This Small Business Innovation Research (SBIR) Phase 1 project investigates the utilization of thermal and chemical processes to increase the durability of a anti-reflective solar glass coating. Nanoparticle-based antireflective glass coatings have been presented in both the scientific literature and commercial products. However, the only coatings with durability suitable for solar applications suffer from low performance. In this project, methods to increase the durability of a low-cost, high-performance nanoparticle coating through chemical and thermal processing are explored. The effect of chemical and thermal processing on the durability and reliability will be measured using a battery of industry standard tests. The failure mechanisms for these coatings will be investigated to further guide process optimization. A solar panel will then be assembled using the coated glass and benchmarked against an identical panel with uncoated glass. The expected outcome of this work is a solar panel that passes all standard reliability tests and demonstrates a significant increase in power output over a non-coated panel.

Phase II

Contract Number: 1556072
Start Date: 2/15/2016    Completed: 1/31/2018
Phase II year
2016
(last award dollars: 2018)
Phase II Amount
$1,298,004

The broader impact/commercial potential of this Small Business Innovation Research (SBIR) Phase II project is to reduce the cost of solar generated electricity by increasing the efficiency of panels and reducing cleaning and maintenance costs. This improvement is created using a nanoscale glass coating that increases transmittance of single side coated solar PV glass and creates an antifogging and self-cleaning surface. These savings increase with photovoltaic device efficiencies as well, so as the next generation of solar cells will see even greater benefit from the proposed innovation. Reducing the cost per watt of solar generated electricity is one of the grand energy challenges and has immense societal and governmental impacts. The proposed project is one component of addressing that challenge. The technical advances made in this project will also be applicable to additional market opportunities in LED lighting and other cutting-edge markets. This Small Business Innovation Research (SBIR) Phase II project investigates the deposition of water-based nanoparticle solutions using industrially scalable methods and results in valuable scientific knowledge that is not currently available in the field. Nanoparticle-based antireflective glass coatings have been presented in both the scientific literature and commercial products. However, most coatings suffer from either high deposition costs, or a trade-off between durability and performance. In this project, methods to increase the durability of a low-cost, high-performance nanoparticle that were developed in the Phase I project are scaled to high throughput and low cost fabrication methods. The process/structure/property relationships of this novel coating will be investigated and lead to new scientific knowledge related to the large-scale deployment of nanoparticle based technologies. The coated glass will be subjected to industry standard reliability and durability tests. The expected outcome of this work is the demonstration of this technology at a pilot level with industry collaborators.