SBIR-STTR Award

Efficient Production of a High Performance and Eco-Friendly Superabsorbent Microbial Biopolymer for Hygiene Applications
Award last edited on: 7/11/2017

Sponsored Program
STTR
Awarding Agency
NSF
Total Award Amount
$1,474,929
Award Phase
2
Solicitation Topic Code
CT
Principal Investigator
Jeremy Minty

Company Information

Ecovia Renewables Inc (AKA: Ecovia Renewables LLC)

600 South Wagner Road Suite 15
Ann Arbor, MI 48103
   (734) 926-3041
   info@ecoviarenewables.com
   www.ecoviarenewables.com

Research Institution

University of Michigan

Phase I

Contract Number: 1448990
Start Date: 1/1/2015    Completed: 6/30/2016
Phase I year
2015
Phase I Amount
$225,000
The broader impact/commercial potential of this Small Business Technology Transfer Phase I project will be the development of a new biological route, based on microbial co- cultures, for efficient production of an environmentally friendly (eco-friendly) mixture of biopolymers for revegetation and erosion control applications, with a $375 million potential market. Tackifying polymers (adhesive-like materials) are widely used to stabilize loose soils/mulches and promote revegetation via aggregation and water retention. This project will focus on producing an eco-friendly biopolymer mixture of microbial polyamino acids and polysaccharides that has improved properties compared to conventional tackifiers, providing superior adhesion and water retention. Despite promising potential and market demand for more effective bio-based tackifiers, these microbial biopolymers have never been investigated for use in this application, as current fermentation methods for producing them are not economical. The key innovation in this project entails engineering microbial co-cultures to produce relatively expensive biopolymer precursors in-situ from beet molasses, an inexpensive and renewable feedstock, resulting in dramatic cost reductions. Beyond biopolymer production, the proposed approach of engineering co-cultures for in-situ precursor production (ISPP) is potentially transferrable to many other bioprocesses, and could offer more efficient, cost-effective routes for producing other bio-based fuels and chemicals. The objectives of this Phase I research project are to i) implement, experimentally characterize, and model co-culture prototypes to demonstrate technoeconomic feasibility of biopolymer production with this approach, and ii) validate the performance of these biopolymers in revegetation and erosion control applications. Completion of these objectives will demonstrate proof-of-concept, and represent important technical milestones towards commercializing this technology. The proposed approach of engineering synthetic microbial consortia represents a distinct shift from the conventional paradigm of utilizing single-species monocultures for bioprocessing and offers substantial potential cost-savings through in-situ precursor production and process consolidation. Despite these potential benefits, synthetic microbial consortia for bioprocessing have not been explored in a commercial context due to the level of high technical risk entailed. Building on prior NSF-funded academic research in engineering consortia for cellulosic biofuel production, this project will implement microbial co- cultures capable of producing polyamino acids / polysaccharides through ISPP and perform a preliminary investigation of the interplay between ecological interactions, environmental conditions, and key performance metrics (such as titer, yield, and biopolymer composition). This project will also investigate the novel application of polyamino acids / polysaccharides as bio-tackifiers for revegetation and erosion control, enabled by the potential cost-savings of the proposed co-culture.

Phase II

Contract Number: 1660217
Start Date: 3/15/2017    Completed: 2/28/2019
Phase II year
2017
(last award dollars: 2018)
Phase II Amount
$1,249,929

The broader impact/commercial potential of this Small Business Innovation Research Phase II project includes tremendous commercial potential, societal benefits, and scientific advances. Conventional superabsorbent polymers (SAP) are based on polyacrylates or polyacrylamides derived from petroleum feedstock. They are widely used in the absorbent cores of hygiene products, with disposable diapers representing approximately 85% of the global SAP market of $6B. Increasing consumer and supply chain demand for more natural, sustainable materials and products has driven the development of eco-friendly / natural labeled absorbent hygiene products (AHP). Eco-friendly diaper products currently make up about 3% of the global market and are experiencing strong growth at 10-15% compound annual growth rate (CAGR). This project will lead to the commercialization of a low-cost high-performance biobased SAP, offering significant environmental benefits as a more sustainable, eco-friendly alternative to petrobased SAP. This project could also generate positive economic impacts on domestic agriculture by creating new demand for bio-feedstocks such as waste glycerol. Finally, this project advances the scientific and technological state-of-the-art by developing a new bioprocess based on microbial co-cultures that could be extended to render more efficient, cost-effective routes for producing other biobased fuels and chemicals.The objectives of this Phase II research project are to develop a new biological route, based on microbial co-cultures, for cost-effective production of gamma-polyglutamic acid (PGA) and to commercialize cross-linked PGA SAP for AHP applications. In Phase I of this project, a microbial co-culture process was developed for efficient production of PGA via in-situ precursor production (ISPP) from low-cost bio-feedstocks. materials. Building on promising results in Phase I, further R&D will aim to reach pilot-scale production by the end of Phase II. Three specific technical objectives will be pursued: Objective 1: Strain engineering and bioprocess optimization to develop an ISPP fermentation process with commercially viable performance metrics. Objective 2: Optimization of downstream purification, SAP cross-linking, and finishing to produce a high performance finished PGA SAP product. Objective 3: Pilot-scale process demonstration to produce commercial quantities of PGA SAP for large scale customer/partner trials. This R&D plan will lead to transformative technological outcomes. The proposed process based on microbial co-cultures represents a distinct shift from the conventional paradigm of utilizing single-species monocultures for bioprocessing and offers substantial cost-savings. The engineering and process development strategies developed during this project will be transferrable for a broad range of other co-culture bioprocessing applications.