SBIR-STTR Award

Cloud-based Simulation Service for Makers
Award last edited on: 6/26/2017

Sponsored Program
SBIR
Awarding Agency
NSF
Total Award Amount
$890,530
Award Phase
2
Solicitation Topic Code
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Principal Investigator
Michael Freytag

Company Information

Intact Solutions LLC

211 South Patterson Street Suite 350
Madison, WI 53703
Location: Single
Congr. District: 02
County: Dane

Phase I

Contract Number: ----------
Start Date: ----    Completed: ----
Phase I year
2014
Phase I Amount
$150,000
The broader impact/commercial potential of this project is in making structural simulation widely available to communities of makers, small businesses, and manufacturing enterprises, leading to dramatic improvements in performance, quality, manufacturability, and cost savings. If successful, the proposed research will result in a cloud-based simulation service, a disruptive technology holding the potential to transform the simulation industry by making structural simulation widely available to both novice and expert users, as a low cost fully automated service that requires no prepossessing or data conversion. Putting simulation technology into hands of makers and manufacturers is an important step towards further democratization of manufacturing and wider adoption of 3D printing. This Small Business Innovation Research (SBIR) Phase I project will establish scientific, technological, and commercial feasibility of a fully automated and easy-to-use cloud-hosted structural simulation service to support tasks in advanced design and manufacturing. The service is intended to be used by a variety of users with widely varying levels of expertise, with particular focus on the additive manufacturing and the growing maker's movement. Specific research issues include: (1) problems and simulation use scenarios in support of additive manufacturing, including reverse engineering, manufacturability and intended structural performance; (2) system architecture, computational challenges, and prototype implementation of a cloud-based service for performing structural simulation of intermediate and final solid manufactured artifacts; (3) investigation of user interaction modes and scenarios that enable use of the structural simulation service by a wide range of users, from novice designers and makers to experienced design and manufacturing engineers.

Phase II

Contract Number: ----------
Start Date: ----    Completed: ----
Phase II year
2016
Phase II Amount
$740,530
The broader impact/commercial potential of this Small Business Innovation Research (SBIR) Phase II project is in the democratization of manufacturing through democratization of design and simulation technologies. Geometric design systems and CAD tools are now widely available as standalone systems or cloud-based services, but simulation technologies remain inaccessible due to high cost, tedious data preparation, and demand of expertise in structural simulation. This project aims to make structural simulation widely available to both novice and expert users as a low cost fully automated service that requires no preprocessing or data conversion. The cloud-based simulation service is a disruptive technology that will make structural simulation widely available to communities of makers, as well as manufacturing enterprises, leading to dramatic improvements in performance, manufacturability, sustainability and cost savings. Wide adaption of simulation tools is also an important ingredient of STEM education and workforce development.This project will address the technical challenges identified in Phase I of the project, focusing on the goal of making cloud-based structural simulation service easily accessible and widely used. The key ingredients of the proposed approach are: (1) Development of novel user interaction modes and scenarios that enable rapid creation, composition, and editing of structural simulations by novice and expert users; (2) Guided interactive interpretation and exploration of simulation results aimed to not only to convey and explain simulation results, but also to engage the users into improving their designs by creating improved simulation scenarios. (3) Context-integrated simulations, where automated simulations are fully integrated with other services and delivered seamlessly within the context of common design or manufacturing applications, such as shape design, 3D printing, or manufacturability analysis.