SBIR-STTR Award

Innovations in Nanowire Manufacturing: Large Scale Synthesis of Inorganic Semiconducting Nanowires and Application to Printed Photosensors
Award last edited on: 8/11/2016

Sponsored Program
SBIR
Awarding Agency
NSF
Total Award Amount
$923,903
Award Phase
2
Solicitation Topic Code
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Principal Investigator
Louise Sinks

Company Information

US Nano LLC

1400 East Angela Boulevard Suite 338
South Bend, IN 46617
   (574) 485-2447
   N/A
   www.usnanollc.com
Location: Single
Congr. District: 02
County: St. Joseph

Phase I

Contract Number: ----------
Start Date: ----    Completed: ----
Phase I year
2012
Phase I Amount
$176,160
This Small Business Innovation Research Phase I project aims to develop large-scale manufacturing methods for inorganic semiconductor nanowires, specifically CdSe nanowires. An automated pilot reactor will be designed and built that will allow a reduction in materials cost and an improvement in the robustness of the synthesis, thus allowing a scale-up of nanowire production to multi-gram scale. The resulting nanowires will be incorporated into functional inks for printed/flexible electronics. A prototype printed photosensor will be produced as a demonstration. The demonstration device will validate that inorganic semiconducting nanowires can be incorporated into flexible/printed electronics using standard plastic substrates and commercial printing methods. The production of robust nanoinks will allow for easy incorporation into current commercial printed electronics manufacturing streams. While characterization of the materials and devices will involve a variety of techniques (including electron microscopy), the project will also focus on the validation of materials via simple optical metrology techniques (such as ultraviolet-visible spectroscopy) that could be incorporated in-line for large-scale manufacturing of nanomaterials, nanoinks, and printed substrates. The broader impact/commercial potential of this project will be to provide additional technologies for printed and flexible electronics. Flexible electronics technology is expected to be increasingly applied in a variety of applications including energy (photovoltaics, batteries, and lighting), consumer devices (displays, sensors, actuators), healthcare (sensors), communication (RFID), and defense (sensors, photovoltaics, displays). The area of flexible electronics is a rapidly growing market, with experts predicting a size of $250 billion by 2025. Appropriate technologies must be developed to replicate current solid state devices; these include printable semiconductors, insulators, conductors, and metals. Inorganic semiconducting nanowires are extremely appealing for printing; their morphology suggests that devices made with these materials would be flexible and transparent. CdSe nanowires have strong anisotropic absorption of light, suggesting their utility for thin-form photo- and polarization sensors. Such sensors are expected to be deployed in "smart" building sensor nets. The technology developed in this project will enable the creation of a variety of additional devices on a variety of substrates, including flexible films, such as plastics and metal foils, in addition to conventional rigid substrates such as glass or semiconductor wafers

Phase II

Contract Number: ----------
Start Date: ----    Completed: ----
Phase II year
2014
Phase II Amount
$747,743
This Small Business Innovation Research Phase II project aims to further develop large-scale manufacturing methods for inorganic semiconductor nanowires. These nanowires will be used to make printed photosensors, a superior alternative to conventional light sensing devices. Traditional synthetic methods for nanowires are extremely expensive, and only produce extremely small quantities of nanowires. The proposed technology seeks to produce a cost-effective method to make nanowires at large scale. Without a reduction in cost, and an increase in production volumes, commercial products based on nanowires are still not viable. By developing effective printing techniques, this program will significantly drive down the cost to produce printed photosensors. A specific demonstration objective is to use these nanowires to make a printed photosensing device with performance characteristics similar to conventional devices.The broader impact/commercial potential of this project will be to provide innovative and superior technologies for printed and flexible electronics compared to what is available today. Flexible electronics technology is expected to be increasingly applied in a variety of applications including energy (photovoltaics, batteries, and lighting), consumer devices (displays, sensors, actuators), healthcare (sensors), communication: radio frequency identification (RFID), and defense (sensors, photovoltaics, displays). The area of flexible electronics is a rapidly growing global market. Appropriate novel technologies must be developed to replicate current solid state devices; these include printable semiconductors, insulators, and conductors. The manufacturing technology being developed in this project will facilitate the use of inorganic semiconducting nanowires for printed photo sensors with both flexible and transparent characteristics. The optical sensors market is a significant end use application for the technology being developed in this program.