SBIR-STTR Award

Chemical Sensors for in situ Monitoring of Collector Chemicals in Complex Copper Mine Effluents
Award last edited on: 1/6/2021

Sponsored Program
STTR
Awarding Agency
NSF
Total Award Amount
$815,000
Award Phase
2
Solicitation Topic Code
MM
Principal Investigator
Jon Thompson

Company Information

United Science LLC

811 Pine Street
Saint Croix Falls, WI 54024
   (651) 464-2822
   sales@unitedscience.com
   unitedscience.com

Research Institution

University of Minnesota

Phase I

Contract Number: 0930087
Start Date: 7/1/2009    Completed: 12/31/2010
Phase I year
2009
Phase I Amount
$180,000
This award is funded under the American Recovery and Reinvestment Act of 2009 (Public Law 111-5). This Small Business Technology Transfer (STTR) Phase I project addresses unmet analysis needs of froth flotation, a separations process widely used in the mining industry to separate worthless gangue from desired mineral particles. The goal of this Phase I is the preparation of sensors that permit the measurement of collector chemicals used in flotation suspensions. Our proposed sensors are expected to be ideally suited for these measurements since they are not affected by turbidity, have a collector selectivity that can be tuned with specific receptors, and require no off-stream sample handling. The project will take advantage of the highly selective and fouling-resistant fluorous perfluoropolymer membranes introduced by the academic partner Phil Buhlmann. The broader impacts of this research are significant as it will enable the mining industry to be more sustainable in its approach to mineral recovery. Specifically, our research aims to significantly reduce the amount of toxic chemical waste associated with froth flotation and its inevitable environmental impact. The method has the potential of making the US copper industry more competitive by saving over $200 M in wasted collector while simultaneously improving mining sustainability by eliminating an estimated 891,000 kg of unnecessary chemical discharges. In addition to these benefits, the multidisciplinary aspects of this project will train students in synthetic and analytical techniques, involving concepts from chemistry, materials science, and engineering. A graduate student will have the opportunity to mentor an undergraduate students involved in this project through directed research studies and through the NSF-REU programs at the UMN.

Phase II

Contract Number: 1058472
Start Date: 2/15/2011    Completed: 7/31/2013
Phase II year
2011
(last award dollars: 2012)
Phase II Amount
$635,000

This Small Business Technology Transfer (STTR) Phase II project addresses unmet analysis needs of froth flotation, a separations process widely used in the mining industry to separate worthless gangue from desired mineral particles. Phase I work has demonstrated the preparation of sensor membranes that permit the measurement of collector chemicals used in flotation suspensions. These sensors have been shown to be ideally suited for these measurements since they are not affected by turbidity, have high selectivity for collectors, and require no off-stream sample handling. The project will take advantage of the highly selective and fouling-resistant fluorous perfluoropolymer membranes introduced by the academic partner Phil Buhlmann. The Phase II project will optimize the sensing membrane characteristics to improve ion conduction and robustness. It will also assess the factors that affect sensor lifetime and engineer several prototypes to test at mining operations.The broader impacts of this research are significant as it will enable the mining industry to be more sustainable in its approach to mineral recovery. Specifically, the research aims to significantly reduce the amount of toxic chemical waste associated with froth flotation and its inevitable environmental impact. The method has the potential of making the U.S. copper industry more competitive by reducing wasted collector while simultaneously improving mining sustainability by eliminating an estimated 24 tons of unnecessary chemical discharges. In addition to these benefits, the multidisciplinary aspects of this project will train students in synthetic and analytical techniques, involving concepts from chemistry, materials science, and engineering.