SBIR-STTR Award

Brushless Synchronous Motor Drive with Induced DC Field
Award last edited on: 11/29/2002

Sponsored Program
SBIR
Awarding Agency
NSF
Total Award Amount
$363,269
Award Phase
2
Solicitation Topic Code
-----

Principal Investigator
Joseph Vithayathil

Company Information

Carmel Electric Company

607 Holly Lynn Drive
Bryant, AR 72022
   (501) 847-4858
   jvithaya@aol.com
   N/A
Location: Single
Congr. District: 02
County: Saline

Phase I

Contract Number: 9360235
Start Date: 00/00/00    Completed: 00/00/00
Phase I year
1993
Phase I Amount
$65,000
Adjustable speed three-phase AC motor drives are now preferred over DC motor systems, for many industrial drives, and battery-powered cars. This is because static inverters, with adjustable frequency and voltage, are reliable and economical. Induction motors provide brushless operation, but they have slip and a relatively low lagging power factor. Synchronous motors have better power factor and no slip and are also better for vector control and good dynamic performance. But brushless, exciterless, synchronous motors have permanent magnet rotors and lack easy adjustability of flux and power factor.The feasibility research is being done on an AC motor drive, for which a U.S. Patent has been obtained. The machine is synchronous, but brushless and does not need exciter or permanent magnets. The stator creates an auxiliary rotating field, besides the main field. The auxiliary field rotates at a different rpm and serves to induce AC currents in the rotor circuit. This AC is rectified by means of rotor mounted diodes, to provide DC excitation, for synchronous running with respect to the main field. The field is adjustable from the stator side. The project covers the fabrication of both the motor and the matching inverter.Commercial Applications:The project introduces adjustable speed drive systems using inverter-fed brushless AC motors, which can provide performance benefits over existing ones. They have Applications potential in all types of industrial adjustable speed AC motor drive systems, both present and future, including battery powered cars.

Phase II

Contract Number: 9422549
Start Date: 00/00/00    Completed: 00/00/00
Phase II year
1994
Phase II Amount
$298,269
This Small Business Innovation Research (SBIR) Phase II project explores a new concept for a brushless exciterless three-phase synchronous motor. Experimental confirmation of brushless excitation was established in Phase I. An adjustable speed AC drive system will be developed in Phase II. The system will consist of the brushless exciterless synchronous motor, the three-phase inverter, and the controller. The motor will have a full load output of 15 horsepower, and its magnteic core laminations will be specifically tailored to the brushless excitation scheme. The controller will use vector control implemented with digital processing of signal and inputs from isolated current sensors and a shaft position sensor. Base speed will be 1800 rpm, and the upper limit of the speed control range will be 3000 rpm with field weakening. Potential commercial applications of the new drive system are expected in machine drives, mill drives and other industrial drives requiring high dynamic performance, and in electrically powered vehicle drives.