SBIR-STTR Award

Personal Mercury Monitor for Exposure Measurements
Award last edited on: 3/2/2021

Sponsored Program
SBIR
Awarding Agency
NIH : NIEHS
Total Award Amount
$1,148,873
Award Phase
2
Solicitation Topic Code
113
Principal Investigator
John W Birks

Company Information

Ludlum Measurements Inc

501 Oak Street
Sweetwater, TX 79556
   (915) 235-5494
   rludlum@ludlums.com
   www.ludlums.com
Location: Single
Congr. District: 19
County: Nolan

Phase I

Contract Number: 1R43ES028166-01A1
Start Date: 8/1/2017    Completed: 10/31/2018
Phase I year
2017
Phase I Amount
$149,492
Workers in the oil and natural gas industry are vulnerable to exposure to toxic mercury (Hg) vapor as a result of routine inspection and maintenance of equipment such as compressors and other process equipment that concentrate species of low volatility over time. Exposure of workers to mercury is of concern in many other industries as well, including the chlor-alkali industry where mercury is used as an electrode, gold and silver mining where these precious metals are extracted with mercury, manufacture of fluorescent and other lamps, dentistry, etc. The mercury monitors currently on the market are large and difficult to transport and operate in many of the settings where mercury exposure occurs. As a result, there is a great need for a personal mercury monitor to protect the health of industrial workers. Mercury vapor concentrations are best measured by absorbance of the 253.7-nm emission line of a low pressure Hg lamp, the same method used for measurements of ambient ozone. Compared to ozone, however, mercury detection is ~1,300 times more sensitive. In preliminary work, we modified our recently developed Personal Ozone Monitor™ (POM™) for mercury concentration measurements. This pocket-sized instrument weighs only 0.75 lb and consumes only 3 watts of power. In a proof-of-concept application earlier this year, the modified POM displayed excellent precision for Hg of 0.1 ?g/m3 in field testing by a leading oil and gas company on their oil and gas production platforms in the North Sea during annual inspection and maintenance. A problem discovered with this prototype instrument, however, is that the necessarily small internal mercury scrubber (1 cm3 volume) has very limited capacity due to the limited number of adsorption sites on the sorbent surface. In order to solve the problem of limited scrubber capacity for Hg, we propose to develop a photochemical mercury scrubber that photo-oxidizes Hg in the gas phase to nanoparticles of HgO that pass through the instrument. We have demonstrated and quantified this Hg-scrubbing principle in laboratory experiments. Advantages of the photochemical mercury scrubber include 1) theoretically unlimited scrubbing capacity, 2) endowment of the personal mercury monitor with high selectivity against other UV-absorbing species such as ozone, NO2, and volatile aromatic compounds that may occur in industrial environments, and 3) elimination of any interference due to sudden changes in humidity. With these advantages and our company’s previous innovations in miniaturizing instruments for detecting airborne trace gases, a breakthrough in technology for monitoring mercury exposure in the workplace is achievable. The deliverable for this project, if funded, will be a pocket-sized personal mercury monitor with precision and accuracy comparable to much larger, fixed-location monitors. Deployment of the Hermes Personal Mercury Monitor™ will improve the safety of workers in all industries where exposure to mercury vapor is a potential hazard.

Public Health Relevance Statement:
Project Narrative Workers in the oil and natural gas industry are particularly vulnerable to exposure to mercury vapor because of their proximity to its sources and maintenance requirements of equipment that often concentrates species of low volatility. We will develop a new pocket-sized personal mercury monitor that will allow workers to monitor their exposure to this neurotoxin in real time.

Project Terms:
Adsorption; Air; Alkalies; Aromatic Compounds; Aromatic Hydrocarbons; Aromatic Polycyclic Hydrocarbons; Assessment tool; Benzene; Calibration; Collaborations; Concentration measurement; cost; Dentistry; design; Detection; Development; Devices; Electrodes; emission line; Endowment; Environment; Environmental Risk Factor; Equipment; exposure route; Exposure to; field study; Funding; Gases; geographic population; Gold; Hand; hazard; Health; Humidity; improved; Industrial Health; Industrialization; Industry; innovation; instrument; invention; Laboratories; laboratory experiment; Location; Maintenance; Measurement; Measures; meetings; Mercury; mercury fumes; mercury vaporization; Metals; Methods; miniaturize; Mining; Monitor; nanoparticle; National Institute of Environmental Health Sciences; Natural Gas; Neurotoxins; Nitrogen Dioxide; North Sea; Oils; Outcome; Oxides; Ozone; Performance; Periodicity; Petroleum; Phase; Population; Population Study; portability; pressure; Problem Solving; Process; Production; prototype; real world application; Safety; Sensitivity and Specificity; sensor; Silver; Site; Source; stressor; success; Surface; Technology; Temperature; Testing; Time; Toluene; tool; vapor; volatile organic compound; Weight; Work; Workplace

Phase II

Contract Number: 2R44ES028166-02
Start Date: 00/00/00    Completed: 00/00/00
Phase II year
2019
(last award dollars: 2020)
Phase II Amount
$999,381

Workers in the oil and natural gas industry are vulnerable to exposure to toxic mercury (Hg) vapor as a result of routine inspection and maintenance of equipment such as compressors and other process equipment that concentrate species of low volatility over time. Exposure of workers to elemental mercury vapor is of concern in many other industries as well, including the chlor-alkali industry where mercury is used as an electrode, gold and silver mining where these precious metals are extracted with mercury, manufacture and recycling of fluorescent lamps, Super Fund site cleanup, dentistry, etc. As a result, there is a great need for a personal mercury monitor to protect the health of industrial workers. For the oil and gas industry, which is the largest potential market for a personal mercury monitor, there is an additional requirement that that the monitor be certified for operation in explosive atmospheres. Currently, no mercury monitor has the required ATEX (ATmosphères EXplosibles) certification for use in this industry where explosive atmospheres occasionally occur by accident. Also, for the oil and gas industry, the monitor must have high selectivity against other UV-absorbing species such as aromatic hydrocarbons (benzene, toluene, xylenes, etc.), which may be present at up to high ppm levels. In our Phase 1 work, we developed and launched the Hermes 1 Personal Mercury Monitor™ as a product for measuring mercury vapor in the workplace. This pocket-sized instrument, which is based on atomic absorbance of the 254-nm emission line of a low pressure mercury lamp, measures mercury concentrations down to 0.1 ?g/m3 (compared to the OSHA 8-hr exposure limit of 100 ?g/m3) and achieves high selectivity against other UV-absorbing species by the innovative means of modulating the sample flow through a silver wool scrubber to selectively remove Hg by forming an amalgam. To the extent that aromatic hydrocarbons pass through the scrubber and are not modulated, they do not interfere with the measurement. The Hermes 1 may be used in nearly all industrial settings except for the oil and gas industry where explosive atmospheres may be encountered. Therefore, during the Phase 2 project we will redesign the mechanical and electronic components of the Hermes 1 to meet the requirements of ATEX Zone 1 certification. In Phase 2 we also will optimize the design of the silver scrubber to provide greater capacity for mercury removal and quantify selectivity factors for species likely to be found in the oil and gas atmospheric environment. The deliverable for this project will be the product launch of the Hermes 2 Personal Mercury Monitor™, which can be safely used in the oil and gas industry for personal monitoring of thousands of workers to protect from exposure to dangerous levels of this potent neurotoxin.

Public Health Relevance Statement:
Project Narrative Workers in the oil and natural gas industry are particularly vulnerable to exposure to mercury vapor due to maintenance of equipment that often concentrates this potent neurotoxin. We will develop a new personal mercury monitor that will allow workers to monitor their exposure to this neurotoxin in real time and warn them of dangerous concentrations.

Project Terms:
Accidents; Alkalies; Amalgam; Aromatic Hydrocarbons; Atmosphere; base; Benzene; Certification; Charge; Dangerousness; Dentistry; design; Detection; Development; Drops; Electrodes; emission line; Environment; Environmental Health; Environmental Risk Factor; Equipment; Evaluation; Excision; Explosion; Exposure to; Feedback; field study; Funding; Gases; Gold; High temperature of physical object; Humidity; Immunity; Individual; Industrial Health; Industrialization; Industry; innovation; instrument; Isomerism; Lighting; Maintenance; Measurement; Measures; Mechanics; Mercury; mercury fumes; Metals; Mining; Minor; Modification; Monitor; Natural Gas; Neurotoxins; Oils; operation; Performance; Periodicity; Petroleum; Phase; portability; portable monitoring; pressure; Process; Reaction Time; real world application; Recycling; Safety; Sampling; screening; Silicon Dioxide; Silver; Site; Temperature; Testing; Time; Toluene; vapor; wasting; Weight; Wool; Work; Workplace; Xylene