SBIR-STTR Award

A Direct-Reading Liquid Crystal Based Formaldehyde Dosimeter for Personal Exposure Monitoring
Award last edited on: 11/13/2019

Sponsored Program
SBIR
Awarding Agency
NIH : NIEHS
Total Award Amount
$1,127,802
Award Phase
2
Solicitation Topic Code
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Principal Investigator
Marco A Bedolla Pantoja

Company Information

Platypus Technologies LLC

5520 Nobel Drive Suite 100
Madison, WI 53711
   (608) 237-1270
   info@platypustech.com
   www.platypustech.com
Location: Single
Congr. District: 02
County: Dane

Phase I

Contract Number: 1R43ES026474-01
Start Date: 2/1/2016    Completed: 7/31/2016
Phase I year
2016
Phase I Amount
$145,761
The air we breathe can contain dozens of toxins. The National Institute of Environmental Health Sciences (NIEHS) strategic plan for 2012-2017 includes a major focus on "enhancing our ability to quantify individual exposures and responses to environmental toxins." Similarly, the US Environmental Protection Agency (EPA) is increasing its emphasis on community monitoring, so that citizens may better understand their exposures to toxins. However, equipping large numbers of individuals and/or geographic sites with available monitoring equipment capable of accurately measuring low levels of toxins would be prohibitively expensive. Therefore affordable devices capable of measuring personal exposures to toxic gases are urgently needed. Moreover, available "simple" toxic gas monitors have presented difficulties of operation and interpretation when deployed by lay personnel for community monitoring initiatives. Therefore personal exposure monitors must also be easy to use and interpret if personal monitoring is to be widely adopted. One air pollutant that is challenging to measure affordably at low levels with specificity and accuracy is formaldehyde (HCHO). This carcinogen is emitted from building materials among other sources, and can pollute homes and workplaces where the materials are installed or manufactured. Providing simple, affordable means of monitoring HCHO exposure would provide citizens with better, actionable information; epidemiologists with better data with which to assess health risks; and regulators with information needed to develop effective, defensible policies. Platypus Technologies has developed an approach to monitoring HCHO exposure that combines the company's proprietary liquid crystal (LC) sensing platform with a novel sensing mechanism. The platform is amenable to zero power readouts, and the sensors are inherently small and light weight, facilitating comfortable deployment on people. Platypus has commercialized the ClearSense(tm) hydrogen sulfide dosimeter based on LC technology for the industrial hygiene market, and now proposes to leverage this expertise for the more challenging task of HCHO detection. The LC sensing platform is uniquely amenable to a novel surface chemistry strategy for detecting HCHO that is designed to improve specificity over currently available sensors. The strategy involves fabricating a chemically reactive surface on which LCs align parallel to it. On exposure to HCHO, the LCs realign perpendicular to the surface. This realignment causes sensors to change from bright to dark when viewed through crossed polarizers. The long-term goal is a chemical dosimeter product for HCHO suitable for personal exposure monitoring. To minimize fabrication costs and improve performance for long-term monitoring, we propose to modify sensor design from the Clear Sense product concept by (i) supplanting the use of gold-on-glass sensor surfaces with saline- on-glass, to save costs and extend sensor stability; (ii) reducing sensor surface area, further reducing costs; and (iii) replacing the LCs traditionally used for sensors with LCs that have greater resilience to changes in temperature and moisture, an option not previously possible that is afforded by the novel detection chemistry.

Public Health Relevance Statement:


Public Health Relevance:
The National Institute of Environmental Health Sciences (NIEHS) strategic plan for 2012-2017 includes a major focus on "enhancing our ability to quantify individual exposures and responses to environmental toxins..." Equipping large numbers of individuals with reliable toxics monitoring equipment would provide valuable exposure data for individuals, for epidemiologists, and for regulators, but is currently prohibitively expensive and for many, overly complicated. We propose to determine the feasibility of a novel strategy for fabricating low cost, light weight dosimeters for personal monitoring of exposure to the carcinogen formaldehyde so that broad communities, regulators and epidemiologists may better understand community and individual health risks.

Project Terms:
Adopted; Air; Air Pollutants; Alcohols; Area; atmospheric conditions; base; Breathing; building materials; Carcinogens; Cellular Phone; Characteristics; Chemicals; Chemistry; Chronic; Communities; Computers; cost; Data; data acquisition; design; Detection; Devices; digital; Environment; Epidemiologist; Equipment; Exposure to; Floor; Formaldehyde; Fracture; functional group; Gases; Geographic Locations; Glass; Goals; Gold; Health; Home environment; Hour; Human Resources; Hydrogen Sulfide; Image; improved; Individual; Industrial Health; Length; Light; light (weight); light transmission; liquid crystal; Location; Marketing; Measures; Monitor; National Institute for Occupational Safety and Health; National Institute of Environmental Health Sciences; novel; novel strategies; operation; Ornithorhynchus anatinus; Paint; Performance; personal exposure monitor; Phase; Policies; public health relevance; Reading; resilience; response; Risk; Saline; Seasons; sensor; shift work; silane; Silanes; Source; Specificity; stability testing; Strategic Planning; Structure; Surface; Technology; Temperature; Testing; Toxic Environmental Substances; Toxin; United States Environmental Protection Agency; vapor; Visual; Weather; Wood material; Workplace

Phase II

Contract Number: 2R44ES026474-02
Start Date: 2/1/2016    Completed: 5/31/2020
Phase II year
2018
(last award dollars: 2019)
Phase II Amount
$982,041

Platypus Technologies aims to advance the liquid crystal (LC) based molecular analytic detection of formaldehyde that it established with SBIR Phase I support to complete the development and integrate its innovative LC-based technology into product forms for rapid identification of formaldehyde emissions for short term and time-weighted exposure (TWA). Formaldehyde is a known carcinogen, and workplace exposure limits to this compound are enforced by the US Occupational Safety and Health Administration (OSHA) and Environmental Protection Agency (EPA). Despite its toxicity upon both short-term and long-term exposure, formaldehyde is widely used for manufacturing materials used in residential construction, vehicles, and medical laboratories [7]. Just recently in 2016, the EPA published new rules to further limit formaldehyde from wood products [21]. Industries affected by the OSHA and EPA limits (new construction buildings, automotive, aerospace, medical laboratories and wood products manufacturing) total to a $212M market opportunity for formaldehyde detection. Current devices for detection and monitoring of formaldehyde, which include electrochemical devices, colorimetric detectors, diffusion badges and sorbent tubes have significant disadvantages. Electrochemical devices are expensive and require calibration. Colorimetric detectors produce difficult-to-interpret results. While diffusion badges do not require a pump like sorbent tubes, both depend on laboratory analysis that can take 7-14 days. The LC-based sensors that Platypus technologies invented in Phase I exhibit a striking and readily quantified optical transition (from dark to bright) when exposed to formaldehyde. In Phase II, we will complete the development of this innovative technology and integrate these new LC materials into two devices that provide unique advantages for formaldehyde detection, which include direct and easy-to-read, real-time exposure results with high accuracy at a low cost. The first device to be developed in Phase II is a sensor for rapid identification of formaldehyde emission at OSHA?s short-term exposure limit: 2 ppm in less than 15 minutes. The second device to be fabricated is a wearable dosimeter badge to monitor TWA exposure up to 750 ppb formaldehyde for 8 hrs. Additionally, we will fabricate an electronic reader with wireless connectivity to read the LC-based devices and generate exposure assessment reports that facilitate OSHA?s recordkeeping requirements. Following completion of Phase II efforts, Platypus Technologies will seek to integrate these devices into a multiplex platform that leverages other LC-based chemistries for identification of multiple toxic gases and position the devices for commercialization.

Thesaurus Terms:
Acute; Address; Affect; Air; Algorithms; Asthma; Automobiles; Base; Calibration; Carcinogens; Chemistry; Citizen Science; Commercialization; Communities; Cost; Data Management; Detection; Detector; Development; Devices; Diffuse; Diffusion; Disadvantaged; Dose; Dust; Electronics; Environment; Equipment; Exhibits; Exposure To; Eye; Field Study; Formaldehyde; Gases; Health; Healthcare; Home Environment; Hour; Human; Humidity; Individual; Industry; Innovation; Innovative Technologies; Irritation; Laboratories; Lead; Length; Light Weight; Liquid Crystal; Malignant Neoplasms; Manufactured Materials; Measures; Medical; Molecular; Monitor; Novel Strategies; Occupational; Optics; Ornithorhynchus Anatinus; Output; Performance; Personal Exposure Monitor; Phase; Pneumonia; Poisons; Positioning Attribute; Procedures; Public Health; Publishing; Pump; Reader; Reading; Reporting; Research Personnel; Respiratory; Response; Risk; Sampling; Sensor; Skin; Small Business Innovation Research Grant; Source; Technology; Temperature; Time; Tlv-Stel; Toxic Effect; Tube; United States; United States Environmental Protection Agency; United States Occupational Safety And Health Administration; Weight; Wireless Technology; Wood Material; Workplace;