SBIR-STTR Award

A Practical Tool for Managing the Complexity of Biologics Process Manufacturing
Award last edited on: 8/18/2015

Sponsored Program
SBIR
Awarding Agency
NIH : NCATS
Total Award Amount
$1,349,413
Award Phase
2
Solicitation Topic Code
350
Principal Investigator
Joseph Pekny

Company Information

Advanced Process Combinatorics Inc (AKA: APC Inc)

3000 Kent Avenue
West Lafayette, IN 47996
   (765) 497-9969
   info@combination.com
   www.combination.com
Location: Single
Congr. District: 04
County: Tippecanoe

Phase I

Contract Number: 1R43TR000187-01
Start Date: 8/1/2012    Completed: 1/31/2013
Phase I year
2012
Phase I Amount
$149,965
Advances in pharmaceutical drug development and the pioneering use of cell-cultures to produce biologic compounds have the potential to usher in a new era of medicine. There are incredible opportunities for development of drugs which are highly effective in treating disease for subsets of the greater population. However, there are a number of practical factors which make this a real challenge. The rising cost and challenge of quality health care has placed tremendous pressure on the pharmaceutical industry to drugs to market faster and with lower costs. For traditional pharmaceutical compounds the time and cost to develop a new drug is enormous. Even after a successful drug is developed there is only a short time window to recoup costs before the market is open to low-cost generic compounds. This leads to several critical problems, but one of the main issues is that these economic pressures do not allow pharmaceutical companies to economically deliver drugs for anything other than very large populations of patients. To develop therapeutic agents for small populations and start to reap the benefits of personalized medicine it is necessary to reduce the cost of biologics plants and to maximize the capacity and operational efficiency of manufacturing. We propose a Phase I NIH SBIR project to address the critical barriers of high cost, high process uncertainty and variability. This project, aimed at developing a virtual biologics plant, has the following specific aims: Aim 1 - Apply stochastic optimization techniques to provide Sim-Opt capability for our VirtECS(R) Scheduling Engine to manage process variability: research and apply stochastic optimization techniques in the literature to scheduling; ii) automate large numbers of runs for simulation plus optimization (Sim-Opt), and iii) develop the data management techniques required to analyze such data. Aim 2 - Adapt the VirtECS(R) Scheduling engine for rapid 'Wet-start' rescheduling of processes due to the inherent uncertainty of biologics processes and the need to constantly adapt to changing conditions: i) adapt the solver to handle in-process tasks; ii) handle initial intermediate storage conditions; and iii) develop a methodology to restart the scheduler when unanticipated events occur. Aim 3 - Develop a tool to help with visualization of results and communication about operations in the dynamic environment of a biologics manufacturing plant: i) visualize schedules information via a web-based interface; ii) allow individual users to control what information they see, and iii) provide a web-based capability for users to comment on scheduled activities and communicate with each other.

Public Health Relevance:
The ultimate goal of this project is to develop a software package and a set of tools and processes to optimize the scheduling of biologics plants which make advanced medicines. This package will provide powerful capabilities for designing and operating pharmaceutical facilities in a way that reduces cost for the consumer and which may allow the era of personalized medicine to take a great step forward. The aim of this Phase I project is to investigate the technical and financial feasibility of such a system, based on the VirtECS(R) Scheduling Engine.

Public Health Relevance Statement:
The ultimate goal of this project is to develop a software package and a set of tools and processes to optimize the scheduling of biologics plants which make advanced medicines. This package will provide powerful capabilities for designing and operating pharmaceutical facilities in a way that reduces cost for the consumer and which may allow the era of personalized medicine to take a great step forward. The aim of this Phase I project is to investigate the technical and financial feasibility of such a system, based on the VirtECS(R) Scheduling Engine.

NIH Spending Category:
Biotechnology

Project Terms:
Address; base; Capital; Caring; Cell Culture Techniques; Communication; Computer software; cost; Data; data management; design; Development; Disease; drug development; Drug Industry; Due Process; Economics; Environment; Event; Funding; Generic Drugs; Genetic Engineering; Genetic screening method; Goals; health care quality; Human Genome Project; Imagery; improved; Individual; Investments; Literature; manufacturing process; Marketing; Medicine; Metabolic; Methodology; Molecular Profiling; Online Systems; operation; patient population; Pharmaceutical Preparations; Pharmaceutical Technology; Pharmacologic Substance; Phase; Plants; Population; pressure; Process; Production; Proteomics; Published Comment; Research; Running; Schedule; Science; Series; simulation; Small Business Innovation Research Grant; Social Network; Software Tools; success; System; Techniques; Therapeutic; Therapeutic Agents; Time; tool; Uncertainty; United States National Institutes of Health; virtual; web based interface

Phase II

Contract Number: 2R44TR000187-02
Start Date: 00/00/00    Completed: 00/00/00
Phase II year
2014
(last award dollars: 2015)
Phase II Amount
$1,199,448

Biologics manufacturing based on cell culture techniques represents a tremendous advance in the pharmaceutical industry. The use of biological rather than chemical processes result in unique therapeutics with greater profitability, a knowledge-based barrier to entry, and the ability to develop therapeutics targeted at specific subsets of the population (i.e., personalized medicine). Remarkable progress has been made by molecular biologists in the research and development of novel cell culture techniques. The future of the pharmaceutical industry relies heavily upon the effective management of biologics manufacturing processes. Process uncertainty and variability are inherent in biologics manufacturing. These factors are critical barriers to success which must be overcome if we are to manage biologic processes as effectively as possible. The proposed project aims to deliver an innovative product based on a high-fidelity "virtual biologics plant" which can accurately capture the dynamics and interactions of the process and allow for accurate scenario analysis. The methodologies and features proposed may provide dramatically new capability for reducing capital costs, improving yield and profitability, and allow new strides to be made towards personalized medicine. We propose a Phase II NIH SBIR project to address the critical barriers of high cost, high process uncertainty and variability. This project, aimed at developing a software product utilizing a virtual biologics plant, has the following specific aims and approaches: Aim 1 - Enhance the management of biologics production processes by developing Rapid Response techniques within our VirtECS(R) Scheduling Engine to deal with process variability. Our approach will be to develop an intuitive interface supported by the solver for rescheduling which incorporates new information from the user on process conditions, labor availability or resource levels. Aim 2 - Develop an effective Early Warning System as a new module for VirtECS(R) which uses Sim-Opt process simulation to forecast potential process upsets and provide a new proactive approach to process management. We will utilize simulation-optimization techniques to automatically identify "at-risk" activities, and provide analysis to identify the underlying tasks which lead to highest probability of negative events. Aim 3 - Improve operations by creation of a web-based Schedule-centric Communications and Collaboration Tool. A web-based schedule-centric tool will be developed for desktop and mobile viewers providing up-to-date information on the state of the plant, and allow users to comment on the schedule. Aim 4 - Integrate these features with the ability to support perfusion as well as fed-batch bioreactors in a new software product: VirtECS(R) Biologics. We will extend Phase I results to perfusion- based biologics facilities, provide new capability to optimize pooling formulations and decrease variability.

Public Health Relevance Statement:


Public Health Relevance:
The ultimate goal of this project is to develop a versatile software package to optimize the scheduling of biologics plants which make advanced medicines. This package will provide powerful capabilities for designing and operating pharmaceutical facilities in a way that reduces cost for the consumer and which may allow the era of personalized medicine to take a great step forward. The aim of this Phase II project is to develop a powerful fully-functional prototype of such a system, based on the VirtECS(R) Scheduling Engine.

Project Terms:
Address; Algorithms; base; Biological; Bioreactors; Capital; Cell Culture Techniques; Chemicals; Collaborations; Communication; Computer software; cost; Custom; design; Drug Formulations; Drug Industry; Event; Feedback; feeding; Funding; Future; Goals; improved; innovation; knowledge base; Lead; manufacturing process; Medicine; Methodology; Modeling; Molecular; novel; novel therapeutics; Online Systems; operation; Perfusion; Pharmacologic Substance; Phase; Plants; Population; Probability; Process; Production; prototype; public health relevance; Published Comment; Publishing; Research; research and development; Resources; response; Risk; Schedule; simulation; Small Business Innovation Research Grant; success; System; Techniques; Testing; Therapeutic; Therapeutic Agents; therapeutic target; tool; Uncertainty; United States National Institutes of Health; user-friendly; virtual