SBIR-STTR Award

N212-121 SBIR Phase II
Award last edited on: 4/9/2023

Sponsored Program
SBIR
Awarding Agency
DOD : Navy
Total Award Amount
$1,239,688
Award Phase
2
Solicitation Topic Code
N212-121
Principal Investigator
Sam Dickerson

Company Information

Scientific Applications & Research Associates Inc (AKA: SARA Inc)

6300 Gateway Drive
Cypress, CA 90630
   (714) 224-4410
   information@sara.com
   www.sara.com
Location: Multiple
Congr. District: 45
County: Orange

Phase I

Contract Number: N68335-21-C-0851
Start Date: 10/20/2021    Completed: 1/20/2023
Phase I year
2022
Phase I Amount
$239,811
High power microwave (HPM) systems require high voltage, high current, nanosecond duration pulses to generate radio frequency (RF) signals. These sources have seen a great deal of advancement in recent years, allowing for the deployment of next generation HPM weapons. To adequately demonstrate these next generation HPM sources, reliable, long lifetime, and easy to use pulsed power systems are required to drive them. The well-known Marx generator is commonly used in such cases. However, traditional Marx generators, relying on spark gap switches and cumbersome gas plumbing systems have limitations to system lifetime and maximum repetition rate. These limitations can be mitigated with development of new Marx generator concepts. Taking a new look at the standard gas insulated, spark gap switched topology could improve system lifetime and reliability by taking advantage of cutting-edge spark gap electrode profiles and materials, as well as advanced gas flow analysis and techniques to reduce required plumbing connections. Further, employing a more innovative approach, a new Marx generator concept could capitalize on the recent advancements in solid state switching technology, allowing for fully solid-state GW class HPM drivers. Herein, SARA Inc. proposes the development of a new Marx generator concept intended to drive HPM sources. The described development begins with a SWAP-C trade study between a spark gap switched Marx generator topology and a completely solid-state Marx generator with a semiconductor opening switch (SOS) output stage. The ideal topology will be down selected and a complete design for an advanced Marx generator is developed.

Benefit:
This proposal details a successful development effort that will result in a very robust, highly reliable, long lifetime pulse generator. The applications for a high performing pulse generator in the GW regime are very far reaching. The proposed system is energetic enough to be desired by the DoD and DoE, while, at the same time, not being overly energetic for many private industries to use. The DoD and DoE applications for such a pulse generator can range from driving HPM weapons, generating high-power RF for electronic susceptibility verification, pulsing high-energy accelerators, nuclear fusion experiments, or pumping lasers to name a few. Further, a reliable, easy to use, rep-rate capable pulser, such as one described here, is also very marketable in the commercial sector for high power pulsed radars, communications, food and biological sanitation, along with a list of various medical devices, such as driving imaging apparatus like X-Ray and MRI machines. The maturation and demonstration of the developed technology will allow SARA to continue to be an attractive candidate for government DoD contracts while opening doors for expansion into new market sectors.

Keywords:
Semiconductor Opening Switch (SOS), Semiconductor Opening Switch (SOS), high voltage, compact pulsed power, High-Power Microwave System, High Rep-Rate Spark Gap Switching, Solid state switching, Capacitors, Marx Generators

Phase II

Contract Number: N68335-23-C-0010
Start Date: 3/9/2023    Completed: 3/17/2025
Phase II year
2023
Phase II Amount
$999,877
New technological advancements in high power microwave (HPM) sources have sparked a renewed interest in HPM weapons in many DOD entities. These new giga-watt (GW) class sources require fast, repeatable, high voltage, high power driving pulses in order to perform optimally. Traditionally, sources of this caliber have been driven with spark gap switched pulse generators. While remaining a highly viable option for HPM source driving, spark gap switched systems have several inherent limitations that detract from their attractiveness as next generation HPM drivers. Those limitations include debilitating plasma recovery times, restrictive switch electrode ablation, and high shot-to-shot jitter, which combine to reduce achievable pulse repetition rates, system lifetimes, and pulse reproducibility. However, as solid-state switching technologies continue to improve, fully solid-state systems are becoming capable of performing in GW-class HPM systems. Previous Russian work shows the feasibility of using semiconductor opening switches (SOS) as drivers for nonlinear transmission line (NLTL) HPM sources at peak power levels above a giga-watt. During Phase I of this SBIR effort SARA conducted a trade study between an improved spark gap switched Marx generator and a fully solid-state Marx generator driving an SOS output stage. The analysis demonstrated both approaches to be capable of meeting the Navy and Air Forces performance requirements. Due to considerably higher performance capability, developments from US sourced opening switch R&D, and DOD input, SARA has elected the solid-state SOS architecture for further advancement in this Phase II. The effort will leverage SARAs ability to develop and field capable high voltage HPM drivers coupled with a long history evaluating, testing, and packaging state-of-the-art (SotA) silicon (Si) and silicon carbide (SiC) semiconductor die into large pulse power systems. Additionally, American investment in SotA diode opening switch (DOS) manufacturing, testing, and fielding expertise will enable a first of its kind in the US sourced fully solid-state pulse generator development.

Benefit:
This proposal details a successful development effort that will result in a very robust, highly reliable, long lifetime, fully solid-state pulse generator. The applications for a high performing pulse generator in the GW regime are very far reaching. The proposed system is energetic enough to be desired by the DoD and DoE, while, at the same time, not being overly energetic for many private industries to use. The DoD and DoE applications for such a pulse generator can range from driving HPM weapons, generating high-power RF for electronic susceptibility verification, pulsing high-energy accelerators, nuclear fusion experiments, or pumping lasers to name a few. Further, a reliable, easy to use, rep-rate capable pulser, such as one described here, is also very marketable in the commercial sector for high power pulsed radars, communications, and most likely high-power X-ray sources. Successfully demonstrating a completely solid-state giga-watt pulse generator will allow SARA to attractive candidate for government DoD contracts while opening doors for expansion into new market sectors.

Keywords:
Marx Generators, Semiconductor Opening Switch (SOS), solid-state switching, compact pulsed power, high voltage capacitors, High-Power Microwave System, Drift Step Recovery Diode (DSRD)