SBIR-STTR Award

Measurements of Wall-Shear-Stress Distribution in Hypersonic Flows
Award last edited on: 10/1/2022

Sponsored Program
STTR
Awarding Agency
DOD : Navy
Total Award Amount
$1,241,898
Award Phase
2
Solicitation Topic Code
N20A-T022
Principal Investigator
Michael Perrino

Company Information

Engineering and Scientific Innovations Inc (AKA: ESI Inc~Engineering & Scientific Innovations Inc)

7383 Dixie Highway
Fairfield, OH 45014
   (513) 605-3700
   contact@esi-solutionsinc.com
   www.esi-solutionsinc.com

Research Institution

University of Cincinnati

Phase I

Contract Number: N68335-20-C-0511
Start Date: 6/8/2020    Completed: 10/15/2021
Phase I year
2020
Phase I Amount
$239,912
Accurate prediction of the state of boundary layers and regions of separated flows is of fundamental importance in the design of hypersonic vehicles. The ability to predict boundary layer characteristics and how these affect surface shear stress and its influence on the surface skin friction is directly related to flight performance. This STTR is concerned with developing a system for measuring surface shear stress in Hypersonic flow facilities using Liquid Crystals .

Benefit:
The advent of more hypersonic vehicles to be operational in the future is of great interest and the US Navy is strategically placed to provide new designs of these platforms. However, the design of such platforms is dependent on an understanding of not only the payload of the vehicle and its propulsive power requirements but also on an understanding of the aerodynamic forces that have to be overcome, especially the drag force. Over 50% of the drag of a hypersonic vehicle is attributed to skin friction and the shear stresses that are derived from this force. Although the ability to reduce this shear stress is unlikely to occur for hypersonic vehicles, it is of strategic importance to be able to predict such stresses at the design stage. In order for this to be achievable a much better understanding may be gleaned from full field shear stress measurements undertaken in hypersonic facilities. Therefore this proposal will provide a technique for measuring 2D shear stresses in a hypersonic environment and how they behave under different configurations which will have a direct benefit to the design and therefore the performance of future hypersonic platforms thereby reducing the overall cost of a particular platform.

Keywords:
Shear Stress, Shear Stress, Hypersonic Flight, Liquid Crystals, drag, skin friction

Phase II

Contract Number: N68335-22-C-0844
Start Date: 12/3/2021    Completed: 12/2/2023
Phase II year
2022
Phase II Amount
$1,001,986
Accurate prediction of the state of the boundary layers and regions of separated flows is of fundamental importance in the design of hypersonic vehicles. The ability to predict boundary layer characteristics and how these affect surface shear stress and its influence on the surface skin friction is directly related to flight performance. Most measurement techniques rely upon point measurement of the local shear stress value and do not provide a 2-dimensional mapping of the aerodynamic surface. However, one methodology that has the ability to provide 2-dimensional surface shear stress data and is non-intrusive is the use of Shear Stress Sensitive Liquid Crystals. Such crystals will change in colour with changes in the local surface shear stress, going from Red at the lower shear stress levels through Green to Blue at the higher stress levels and have been used relatively successfully in low speed flows and some specifically targeted high speed flows, namely Mach 1, 2 and 3. Their use in hypersonic flows of Mach 5 and above has been neglected due to the hostile flow regime where there is extremely high shear stress levels combined with elevated temperatures, and where it is expected that current liquid crystals would rapidly erode. However, given that Liquid Crystals can react close to the kHz range and are able to measure skin friction from 100 to 1500 Pa (depending on mixture and flow properties) and is truly 2 dimensional thus providing very small measurement area (depending on camera capability) of less than 3 mm x 3 mm, they would be suitable for this application. Therefore this Phase II of the STTR is concerned with developing a system for measuring surface shear stress in Hypersonic flow facilities for the US Navy and previous experience by the University of Cincinnati and Engineering & Scientific Innovations have shown that the measurement parameters needed for use in Hypersonic flow may be fulfilled using Liquid Crystals.

Benefit:
The advent of more hypersonic vehicles to be operational in the future is of great interest and the US Navy is strategically placed to provide new designs of these platforms. However, the design of such platforms is dependent on an understanding of not only the payload of the vehicle and its propulsive power requirements but also on an understanding of the aerodynamic forces that have to be overcome, especially the drag force. Over 50% of the drag of a hypersonic vehicle is attributed to skin friction and the shear stresses that are derived from this force. These shear stresses not only affect the force and moment coefficients but also impact the aerodynamics of control surfaces, protuberances, cavities as well as around fin/body junctions, and have an effect on the choice of material due to aerodynamic heating. Although the ability to reduce this shear stress is unlikely to occur for hypersonic vehicles, unlike that for the transonic range of platforms where riblets and LEBUs have been shown to reduce drag, it is of strategic importance to be able to predict such stresses at the design stage. In order for this to be achievable a much better understanding may be gleaned from full field shear stress measurements undertaken in hypersonic facilities. Therefore this proposal will provide a technique for measuring 2D shear stresses in a hypersonic environment and how they behave under different configurations which will have a direct benefit to the design and therefore the performance of future hypersonic platforms thereby reducing the overall cost of a particular platform.

Keywords:
Shear Stress, Liquid Crystals, turbulent boundary layer, hypersonic