SBIR-STTR Award

Operational Sand and Particulate Sensor System for Aircraft Gas Turbine Engines
Award last edited on: 4/27/2023

Sponsored Program
SBIR
Awarding Agency
DOD : Navy
Total Award Amount
$1,728,591
Award Phase
2
Solicitation Topic Code
N18A-T023
Principal Investigator
Gregor Waldherr

Company Information

Hal Technology LLC (AKA: HalTech)

7970 Cherry Avenue Suite 303
Fontana, CA 92336
   (855) 438-4258
   info@haltechnologies.com
   www.haltechnologies.com
Location: Single
Congr. District: 33
County: San Bernardino

Phase I

Contract Number: N68335-18-C-0388
Start Date: 6/4/2018    Completed: 12/6/2018
Phase I year
2018
Phase I Amount
$229,886
Gas turbine engines with prolonged exposure to sand and dust are susceptible to component and performance degradation and ultimately engine failure. Hal Technologys proprietary, compact, rugged, flush-mounted, fiber-optic sensor platform measures particulate size, size distributions, and concentration for real-time engine health monitoring. Our proposed sensor will use an innovative hybrid discrimination approach to incorporate material identification along with size, size distributions, and concentration while maintaining the form factor of the current sensor platform. We will use a systematic test matrix to demonstrate this advanced prototype sensors capabilities. The sensor platform performs non-intrusive particle measurements with a multiplexed sensor head that has implementation flexibility, reduced thermal management requirements, immunity to electromagnetic interference, and potentially low cost. Our sensor can be integrated into an engine control system to allow early warning of excessive dust loading and provide information to help manage the health and durability of an aero-turbine engine.

Benefit:
Although the sensor will be initially designed for military aero-turbine engines, the sensor and sensor system developed by this contract are also applicable for engine health protection and health management in civilian aircraft engines and any other types of non-aircraft engines including industrial engines, power generation engines, land-based engines, marine engines, or similar. The compact sensor is applicable to both air and liquid contamination monitoring markets.

Keywords:
particulate load rate, particulate load rate, Particle size, material identification, fiber-optic particle sensor, Engine Health Monitoring, Light scattering, turbine blade erosion, Particle concentration

Phase II

Contract Number: N68335-19-C-0669
Start Date: 9/30/2019    Completed: 3/14/2024
Phase II year
2019
Phase II Amount
$1,498,705
Gas turbine engines with prolonged exposure to sand and dust are susceptible to component and performance degradation and ultimately engine failure. Our proposed sensor will use an innovative hybrid and complimentary discrimination approach to incorporate material identification along with capability of size, size distributions, and concentration while maintaining the same form factor of the current sensor platform. We will use a systematic test matrix to characterize and demonstrate advanced prototype sensors capabilities. Our sensor can be integrated into an engine health management system to allow early warning of excessive dust loading and enhance durability of an aeroturbine engine.

Benefit:
Although the sensor will be initially designed for military aero-turbine engines, the sensor and sensor system developed by this contract are also applicable for engine health protection and health management in civilian aircraft engines and any other types of non-aircraft engines including industrial engines, power generation engines, land-based engines, marine engines, or similar. The compact sensor is applicable to both air and liquid contamination monitoring markets.

Keywords:
material identification, Engine Health Monitoring, Elastic and inelastic light scattering, Particle concentration, turbine blade erosion, particulate load rate, fiber-optic particle sensor, Particle size