SBIR-STTR Award

Flight Deck Lighting Addressable Smart Control Modules
Award last edited on: 5/26/2020

Sponsored Program
SBIR
Awarding Agency
DOD : Navy
Total Award Amount
$1,134,022
Award Phase
2
Solicitation Topic Code
N152-086
Principal Investigator
Charles J Wagner

Company Information

C3I Inc

8 Commerce Way
Exeter, NH 03833
   (603) 929-9989
   sales@c3i-usa.com
   www.c3i-usa.com
Location: Single
Congr. District: 01
County: Rockingham

Phase I

Contract Number: N68335-16-C-0011
Start Date: 10/1/2015    Completed: 1/16/2017
Phase I year
2016
Phase I Amount
$147,480
The LED Lighting Fixture Control Module (LFCM) will be the next generation of LED lighting control capability replacing the current C3I LED Flex Driver Control Module (LFDM). C3Is Configurable Distributed LED Driver (CD-LD) technology will meet the LFCM requirements, providing performance enhancements and resulting in significantly reduced installation, operating, maintenance, and configuration costs. The development of the CD-LD technology will enable installation of LED drivers in proximity to the LED fixture, reducing the requirement for expensive home run 0x9D cable installations with the ability to upgrade existing LED lighting with new and/or improved LED technology without the requirement to replace/upgrade the driver hardware. The CD-LD technology will provide the ability to re-configure installed power lines to implement sophisticated device control and power delivery to an LED fixture without the need to re-wire legacy ships. This Phase I effort will address initial design and development of the CD-LD technology, and include a feasibility demonstration of core device and system technologies. Phase II will involve creation of the full scale CD-LD implementation, provide draft specifications for the technology, and provide evaluation/refinement of device/system capabilities. No similar technology is available today.

Benefit:
The Navy will realize significant savings by: Replacing the legacy LFDMs with the CD-LD technology Reduced hardware costs Reduced shipboard cabling with resultant cost savings Improved configuration management control Reduced logistics costs Enhanced performance by integrating the constantly evolving LED technologies far-less expensively into future shipboard designs Further, this effort sets the foundation for future enhancements which will enable the US Navy to install and maintain highly reliable and efficient LED lighting into legacy ships without the requirement to install a new cable plant. It will enable the US Navy to exploit technical advances in LED technology without impact to installed lighting fixtures and installed control technology. The developed technology could result in a standardization of LED lighting form factor and control architecture that could become a standard in industry, resulting in dramatically lowered lighting costs across all market segments with commercial applications that could spread across the entire LED industry.

Keywords:
Smart Control Modules, Smart Control Modules, Configurable Distributed LED Drivers

Phase II

Contract Number: N68335-17-C-0213
Start Date: 4/12/2017    Completed: 10/30/2018
Phase II year
2017
Phase II Amount
$986,542
Phase II Base objectives include the development of a new lighting architecture, employing highly reliable flight deck lighting controls and driver technologies that can control new and existing LED lighting. These technologies will be capable of being embedded into or located near flight deck lighting fixtures onboard U.S. Navy Air Capable Platforms.

Benefit:
The Phase II Smart Universal Module (SUM) and Flux Gate Power Supply (FGPS) technology development will result in a system that significantly reduces installation, infrastructure, logistics, operations, and maintenance costs for the U.S. Navy operating fleet while improving flexibility and equipment reliability. The SUM and FGPS concepts will have significantly lengthy operating cycles between failures/repairs with dramatic reduction in Total Cost of Ownership. The universally modular and standardized approach to equipment designs for the SUM Driver Adaptation Modules (DAMs) and the FGPS will result in reductions of individual equipment inventory requirements and costs savings from quantity manufacturing. Standardized module interfaces will reduce the impact of design modifications and hardware improvements to interfacing with sub-assemblies and assemblies. Intelligent lamp features and auto-configuration capabilities reduce installation, repair and replacement times, while reducing error rates associated with those events. Designing lighting drivers with a broad compatibility range will reduce sensitivities to technology growth in LEDs. Highly flexible power distribution technologies and daisy chain power and communication technologies will significantly reduce installation costs. Universal, modular power supply technologies as proposed for the design of the FGPS with remote configuration capabilities will reduce inventory requirements, and simplify crew training for installation and repair costs. The commercial applications of the technology development include the potential to dramatically reduce the operating voltage of commercial airfield lighting, resulting in significant power supply cost reductions, wiring installation cost reductions and greatly improved personnel safety from high voltage hazards. The output control and energy harvesting technologies of the FGPS will result in improved reliabilities, improved delivered power efficiencies, and reductions in manufacturing costs stemming from the ability to produce a universal supply in place of separate individual supplies. The ability to remotely configure the power supply for an application potentially provides savings to system designers. The modular approach to the SUM provides the ability to manufacture a standard communication interface and append to it the appropriate driver module for the application at hand. This approach has the promise of providing a standard methodology for the drive and control of highly distributed LED lighting.

Keywords:
Universal Flux Gate Power Supplies for LED Lighting, Current Transformer and Pulse Width Modulated LED Driver Adaptation Modules, Low Voltage Constant Current Inductively Coupled LED Lighting Systems, Highly Flexible and Reliable LED Lighting Systems, Smart Universal Modules for LED Lighting