SBIR-STTR Award

Development of a Regulated Transformer Rectifier Unit (RTRU) for the V-22 CV Requirement
Award last edited on: 3/29/2002

Sponsored Program
SBIR
Awarding Agency
DOD : Navy
Total Award Amount
$670,181
Award Phase
2
Solicitation Topic Code
N99-174
Principal Investigator
Muhtu Murugan

Company Information

Avionic Instruments Inc (AKA: AI2)

1414 Randolph Avenue
Avenel, NJ 07001
   (732) 388-3500
   info@avionicinstruments.com
   www.avionicinstruments.com
Location: Multiple
Congr. District: 06
County: Middlesx

Phase I

Contract Number: N00421-00-C-0164
Start Date: 12/1/1999    Completed: 1/2/2006
Phase I year
2000
Phase I Amount
$29,184
Modern US Navy aircraft as well as older aircraft currently being updated to today's avionic standards, contain avionics and ordinance equipment that require regulation of the 28VDC system. The V-22 platform utilizes three regulated AC/DC converters (CVs) to provide regulated DC power from the AC generator source. The presently used device uses a power topology that yields both a very complex device and electrical system. The current design provides a regulated DC output at the expense of reliability, cost, weight, electrical performance and aircraft system compatibility. Avionic Instruments Inc. offers to perform a Phase I SBIR feasibility study to verify that by utilizing a patented form of regulated transformer rectifier, the V-22 CV can be improved. Specifically, this technology will allow unit cost to be reduced to less than $ 15,000., overall weight to less than 25 lbs. and reliability to be increased by ten fold. A Line Conditioner-based AC/DC Converter (CV) is proposed that will, in addition to meeting SBIR objectives, provide TRU-like qualities such as high input power factor, low input current harmonics, high overload and short circuit capability. A reduced parts count enables the design to increase reliability and reduce cost. Avionic Instruments will examine potential semiconductor devices, new magnetic materials and novel thermal approaches to further enhance the design. Circuit models will be created and computer simulations performed to demonstrate comparative differences of various regulated converter topologies. In addition, a demonstration of the existing Line Conditioner-based CV topology will be provided to the Navy. A final report will be provided at the conclusion of Phase I.

Phase II

Contract Number: N00421-01-C-0016
Start Date: 12/28/2000    Completed: 12/28/2002
Phase II year
2001
Phase II Amount
$640,997
US Navy aircraft have an increasing need for regulated 28VDC power supplies to drive moder modern avionics mission equipment and ordinance systems. There are currently three AC/DC regulated converters (CVs) on the the V-22. The existing CV is a very complicated device, which makes it heavy,expensive, and unreliable. Avionic Instruments, Inc. has applied their patented, Regulated Transformer (RTR)Topology to develop hardware which meets or exceed the performance requirements of the V-22, has a simple design, which results in a lightweight high reliability, low cost device.

Keywords:
Regulated 28vdc Three-Phase Transformer Rectifier Unit