SBIR-STTR Award

Ultra-fast Portable Metallic/Concrete Plate Cutting
Award last edited on: 4/2/2002

Sponsored Program
SBIR
Awarding Agency
DOD : Navy
Total Award Amount
$1,320,644
Award Phase
2
Solicitation Topic Code
N99-114
Principal Investigator
Vladimir Hlavacek

Company Information

Ceramic & Materials Processing

4921 East Pineledge Drive
Clarence, NY 14031
   (716) 759-8211
   N/A
   www.cermatproc.com
Location: Single
Congr. District: 27
County: Erie

Phase I

Contract Number: N00174-99-C-0042
Start Date: 3/1/2005    Completed: 11/3/1999
Phase I year
1999
Phase I Amount
$69,999
New methods of very fast cutting of steel plates will be proposed. Following processes will be considered: 1) Use of ultrafine metallic powders to increase the speed of propagation of the cutting flame. 2) Use of new type of solid phase oxidizers to boost the exothermic reaction. 3) Use of additives, which convert the liquid iron pool into gas. 4) Use of metallic jet to increase the cutting speed. For cutting of concrete a novel method is proposed which converts concrete into gaseous products. Both batch and continuous portable equipment will be considered.

Phase II

Contract Number: N00174-00-C-0021
Start Date: 3/2/2004    Completed: 3/2/2004
Phase II year
2000
Phase II Amount
$1,250,645
New methods of very fast cutting of steel plates and concrete block will be proposed. Following processes will be considered: 1) Use of ultrafine metallic powders to increase the speed of propagation of the cutting flame. 2) Use of new type of solid phase oxidizers to boost the exothermic reaction. 3) Use of additives, which convert the liquid iron pool into gas. For cutting of concrete a novel method, carbochlorination, is proposed which converts concrete into gaseous products. New ?solid ? solid? cutting lance will be developed. Work on design of high purity oxygen generator will be carried out. Steps will be initiated to package the individual units in a compact portable self-supporting system. Both batch and continuous portable equipment will be considered.

Benefits:
Potential benefits to current Navy operations include very fast cutting of offshore structures, platforms and undersea pipelines and repair of dock and harbor facilities. Another benefit includes economical cutting of reinforced concrete under water, underwater ship husbandry operations as well as salvage and rescue missions carried out by Navy Special Forces.

Keywords:
ultra-fast cutting portable rescue operations cost savings