SBIR-STTR Award

Adhesive Bond Integrity of Composites
Award last edited on: 4/24/2002

Sponsored Program
SBIR
Awarding Agency
DOD : Navy
Total Award Amount
$846,875
Award Phase
2
Solicitation Topic Code
N95-135
Principal Investigator
Laszlo Adler

Company Information

Adler Consultants Inc

1275 Kinnear Road
Columbus, OH 43212
   (614) 487-3631
   ladler1@aol.com
   www.adlerconsultants.com
Location: Single
Congr. District: 15
County: Franklin

Phase I

Contract Number: N00189-96-M-JL69
Start Date: 8/5/1996    Completed: 2/4/1997
Phase I year
1996
Phase I Amount
$96,876
Adhesive joining of materials has found widespread use in industry because of the simplicity and versatility of the process. However, adhesive applications in critical structural joints are still limited by the absence of reliable, rapid industrial NDE methods. Significant progress has been achieved recently in several research laboratories in quantitative NDE of adhesive joint integrity of metals. The most advanced ultrasonic techniques of adhesive joints utilize spectral analysis at oblique incidence. We propose to demonstrate the possibility of oblique ultrasonic spectroscopy for adhesive bond integrity evaluation of composites. The major differences from the evaluation of the metal joints are the laminated structure of the composites and the anisotropy of the laminates. Theoretical modeling will be performed to optimize the measurement technique, followed by ultrasonic and mechanical tests. Thus the correlation between ultrasonic signature and joint strength will be established.

Keywords:
Adhesive Bond Adhesive Bond Composites Composites Ultrasonic Spectroscopy Ultrasonic Spectroscopy

Phase II

Contract Number: N68335-97-C-0328
Start Date: 9/30/1997    Completed: 9/30/1999
Phase II year
1997
Phase II Amount
$749,999
In the phase I of this project, we have demonstrated the feasibility of Angle Beam Ultrasonic Spectroscopy for quantitative evaluation of adhesive bond integrity. The technique allows determination of interfacial (adhesion) characteristics of the bond line such as kissing bonds. The concept of an Angle Beam Ultrasonic Spectroscopy (ABUS) scanner has been developed and tested. This technique allows a mapping of the bond line quality. To optimize the inspection parameters, the composite anisotropy has been accounted for in the developed ABUS model. Validation results have showed a good correlation between the bond quality characterized with the ABUS method and the bond strength. The ABUS scanner is a promising new technique for rapid and reliable evaluation of adhesive bond integrity of composites. The object of the second phase is to implement ABUS concept and develop the ABUS scanning system prototype for reliable inspection of adhesive bond quality of composites. Software and hardware will be developed to insure system operation and data processing in real-time. The proposed activities include: 1) Development of the ABUS system prototype with an universal scanning head. 2) Development and integration of software and hardware controls with real-time data acquisition and processing. 3) Initiation of the follow on research and development, and marketing of the ABUS scanning system.

Keywords:
Adhesive Bond Composites Ultrasonic Spectroscopy Quantitative Nde