SBIR-STTR Award

Improved Environmental Protection Garment (IEPG) Fabric
Award last edited on: 1/23/2023

Sponsored Program
SBIR
Awarding Agency
NASA : JSC
Total Award Amount
$874,167
Award Phase
2
Solicitation Topic Code
Z13.03
Principal Investigator
William Perciballi

Company Information

ArmorWorks Inc (AKA: Armorworks Enterprises Inc~Advanced Protection Products Inc~ArmorWorks LLC~)

7071 West Frye Road
Chandler, AZ 85226
   (602) 684-5291
   awcustserv@armorworks.com
   www.armorworks.com
Location: Multiple
Congr. District: 09
County: Maricopa

Phase I

Contract Number: 80NSSC21C0104
Start Date: 6/2/2021    Completed: 11/19/2021
Phase I year
2021
Phase I Amount
$124,922
The Extra-vehicular Mobility Unit (EMU) suits for exploration of lunar and Martian surfaces cannot resist to cut/puncture due to current outer layer materials and design. Dust mitigation is also an important and unmet feature of current Extra-Vehicular Activity (EVA) suit technology. Force Engineering Inc. proposes to develop an innovative shell fabric and dust mitigation technology for spacesuit outer layer to improve Environmental Protection Garments (EPG) using fiber and fabric structures originally developed for textile and composite armor applications with similar protection and abrasion resistant requirements. We aim to leverage our soft body armor and E-Textile technology assets to create multifunction textile structures that provide for redundant circuit and real time health monitoring and diagnostic capability, as well as the capability to dissipate electrostatic charges and move power and data across the spacesuit, replacing heavy cables and connectors that are known failure points. Force Engineering Inc will develop a new garment protection system that will achieve these two stringent goals, while maintaining comfort and mobility. Our team will combine several well-developed technologies into a practical outer layer design, which will provide excellent protection from dust, fire, thermal, ultraviolet (UV) radiation, impact penetration and cut/puncture. The new garment protection system will be integrated to minimize weight and maximize flexibility such as to not prohibit, degrade, or interfere with the use of equipment. Prototypes will fabricate and puncture, dust, and abrasion tests will be conducted for proof-of-concept. Potential NASA Applications (Limit 1500 characters, approximately 150 words): Weight savings by creation of smart/multifunctional textile and composite products that enable lighter weight electronics, communication, and power transfer in a damage tolerant, redundant circuits. Astronaut health monitoring using eTextile. Improved spacesuit capability to integrate redundant textile-based sensor, power, data busses for a wired and continuously monitored astronaut and spacesuit. Ability to detect real-time degradation and damage to spacesuit, gloves, and other garments and to manage garment life, maintenance, and condition. Potential Non-NASA Applications (Limit 1500 characters, approximately 150 words): Sensor and electronics integration in soldier helmets, body armor, and other wearable gear to save weight. Wearable eTextile technology for commercial wearable electronics and flexible electronics to create smart fabrics and integrate electronics and microprocessor capability into garments for productivity, entertainment, remote sensing medical diagnostics capability. Duration: 6

Phase II

Contract Number: 80NSSC22CA158
Start Date: 5/9/2022    Completed: 5/8/2024
Phase II year
2022
Phase II Amount
$749,245
SBIR Phase II proposal to develop active dust mitigation spacesuit fabrics that provide micrometeroid protection at 25% weight savings using engineered materials. Current Extra-vehicular Mobility Unit (EMU) suits do not provide protection against abrasive lunar dust because their fabric construction attracts and retains dust Force Engineering's SBIR Phase I developed an innovative shell fabric and Environmental Protection Garment (EPG) construction using high-strength conductive fiber textiles to provide lightweight environmental and micrometeroid protection with active and passive dust mitigation at 25% weight savings. SBIR Phase II conducts system design and testing to confirm environmental protection and to refine and optimize active dust mitigation using conductive textiles to actively manage the electrical charge of the suit to match operating environment charge state, or actively repel dust using microprocessor control to tailored charge states of the suit to repel dust. Force Engineering combines several well-developed technologies into a practical outer layer design, which will provide excellent protection from dust, fire, thermal, ultraviolet (UV) radiation, impact penetration and cut/puncture. The new garment protection system will be integrated to minimize weight and maximize flexibility such as to not prohibit, degrade, or interfere with the use of equipment. Full scale prototypes will be fabricated for puncture, dust, and abrasion tests as well as hyper-velocity impact testing to confirm micrometeroid protection. Potential NASA Applications (Limit 1500 characters, approximately 150 words): Weight savings by creation of smart/multifunctional textile and composite products that enable lighter weight electronics, communication, and power transfer in a damage tolerant, redundant circuits. Astronaut health monitoring using eTextile. Improved spacesuit capability to integrate redundant textile-based sensor, power, data busses for a wired and continuously monitored astronaut and spacesuit. Ability to detect real-time degradation and damage to spacesuit, gloves, and other garments and to manage garment life, maintenance, and condition. Potential Non-NASA Applications (Limit 1500 characters, approximately 150 words): Active dust/particle/microbe mitigation. Sensor and electronics integration in soldier body armor and other wearable gear to save weight. Wearable eTextile technology for commercial electronics and flexible electronics to create smart fabrics and integrate electronics and microprocessor capability into garments for productivity, entertainment, remote sensing medical diagnostics capability. Duration: 24