SBIR-STTR Award

Advanced Flow Control System for In-Space Electric Propulsion
Award last edited on: 9/27/2022

Sponsored Program
STTR
Awarding Agency
NASA : GRC
Total Award Amount
$879,927
Award Phase
2
Solicitation Topic Code
T2.02
Principal Investigator
Simon Woodruff

Company Information

CU Aerospace LLC

3001 Newmark Drive
Champaign, IL 61822
   (217) 239-1703
   cuaerospace@cuaerospace.com
   www.cuaerospace.com

Research Institution

University of Michigan

Phase I

Contract Number: 80NSSC19C0545
Start Date: 8/19/2019    Completed: 9/18/2020
Phase I year
2019
Phase I Amount
$124,939
CU Aerospace (CUA) and the University of Michigan (UM) propose the development of the Cycle Automated Mass Flow (CAMFlow) system for reliable and well-regulated flow control. CAMFlow uses an innovative control scheme that enables stable operation using only Boolean valve states, even for the low flow rates necessary for sub-kilowatt Hall effect thrusters. This methodology removes system complexity and places the onus of reliability almost entirely on valve cycle life. The CAMFlow control scheme was successfully implemented in CHIPS, a TRL 5 warm gas thruster produced by CUA through previous NASA SBIR work. As a result, design tools and calculators are already in place for the development and tuning of a system for low flow rate xenon. Phase I and future Phase II CAMFlow units will be focused towards smaller Hall-effect or gridded-ion electric propulsion systems having a flow rate in the 0 ndash; 5 mg/s range, however the technology is broadly applicable over a larger range of flow rates for a broader commercial market. The system will be designed and fabricated with size, functionality, risk tolerance, and cost considerations appropriate for NASA Class-D missions. In Phase I, a breadboard system will be fabricated and tested by CUA, followed by integrated Hall thruster testing and validation at UM. CUA anticipates delivering to NASA an integrated flow control system by the end of Phase II.

Phase II

Contract Number: 80NSSC21C0605
Start Date: 8/5/2021    Completed: 8/4/2023
Phase II year
2021
Phase II Amount
$754,988
CU Aerospace (CUA) and the Univ. of Michigan (UM) propose the continued development of the Cycle Automated Mass Flow (CAMFlow) system for reliable and well-regulated flow control. CAMFlow uses an innovative control scheme that enables stable operation using only Boolean valve states, even for the low flow rates necessary for sub-kW Hall thrusters. This methodology removes system complexity and places the onus of reliability almost entirely on valve cycle life. Throttling, open and closed-loop operation, as well as hard startup/shutdown in closed loop mode were all successfully demonstrated with the CAMFlow system with a Hall thruster at UM facilities during the Phase I effort.nbsp;nbsp;Phase II CAMFlow units will be focused towards smaller Hall-effect or gridded-ion electric propulsion systems having a flow rate in the 0 ndash; 5 mg/s range, however the technology is applicable over a larger range of flow rates for a broader commercial market. The system will be designed and fabricated with size, functionality, risk tolerance, and cost considerations appropriate for NASA Class-D missions. The Phase II effort has the dual focus of extensive reliability/performance testing and the design, assembly, acceptance testing, and delivery of a compact integrated Phase II system ready for flight integration. The successful Phase I demonstrations of stable operation at target performance levels lead to the design of the Phase II CAMFlow system test hardware, thermal modeling, production, acceptance testing, environmental validation testing, and delivery of a flight-like CAMFlow system (TRL 6) at the end of Phase II.nbsp;nbsp;CUA will also develop a brassboard Propellant Management Assembly (PMA) with a best effort goal of achieving a flight-like PMA.