SBIR-STTR Award

Silicon Carbide Grid Supports for X-Ray Telescopes
Award last edited on: 1/18/2024

Sponsored Program
SBIR
Awarding Agency
NASA : GSFC
Total Award Amount
$874,802
Award Phase
2
Solicitation Topic Code
S1.05
Principal Investigator
Bruce Lairson

Company Information

PhotonFoils (AKA: Bruce Lairson)

8091 Parkview Drive
Ventura, CA 93001
   (360) 298-2236
   N/A
   www.photonfoils.com
Location: Single
Congr. District: 24
County: Ventura

Phase I

Contract Number: 80NSSC18P2029
Start Date: 7/27/2018    Completed: 2/15/2019
Phase I year
2018
Phase I Amount
$124,970
PhotonFoils will develop single-crystal silicon carbide grid supports for large-area X-ray microcalorimeter entrance filters. Compared with existing silicon grids, the PhotonFoils silicon carbide grids will have >3X higher thermal conductance and higher strength. EMI shielding of 20dB per grid at 1GHz for 100mm apertures can be incorporated. Higher soft X-ray transmittance than achieved with Hitomi SXS filters appears feasible. Potential NASA Applications X-ray Surveyor, Micro-X, GOES satellite X-ray imagers, atmospheric test windows with low extraneous signal, X-ray windows for solar imaging, CCD optical blocking filters with low contaminant accumulation, neutral atom detector support grids, electron detection support grids Potential Non-NASA Applications NIST microcalorimeters, large area X-ray windows for laboratory detectors, high harmonic generation (HHG)bandpass and order selection filters, free electron laser beam components, fourth generation synchrotron beamline components, beryllium replacement windows providing higher elemental detectivity, support grids for proton stripping foils

Phase II

Contract Number: 80NSSC19C0154
Start Date: 8/12/2019    Completed: 8/12/2021
Phase II year
2019
Phase II Amount
$749,832
PhotonFoils will develop single crystal silicon carbide grids and membranes for X-ray telescopes and laboratory instruments. SiC grids are needed for microcalorimeter shields on Lynx, which cannot meet design requirements with existing grid materials. SiC grids can also also improve the signal stability of cooled imaging X-ray detectors, such as Lynx HDXI and Axis, by reducing contaminant accumulation in the optical path. NASA requires fine-featured, durable grids as membrane supports for X-ray, EUV, and particle detectors. SiC also offers a path for providing membrane support mesh with superior X-ray transmittance, usable in instruments such as spectrometers, without generating fluorescence artifacts associated with metal grids. The Lynx X-ray Grating Spectrometer will need an Optical Blocking Filter, for which SiC would provide a superior grid. Our proposed SiC grids would provide far superior heat shedding compared to existing grids used for near-solar missions. In addition to grids, our proposed fabrication technology can produce high strength, high bandgap membranes for laboratory X-ray windows, transducers, and transmissive detectors (e.g. X-ray dosimeters and position monitors). These membranes could be used for LWIR filter substrates, or for back-illuminated UV detectors with high collection efficiency. In Phase I we prototyped methods to fabricate single-level SiC grids. In Phase II we will employ these methods to fabricate 2-Level grids, with geometries analogous to the silicon grids used for Hitomi SXS. In Phase II, we will also fabricate SiC membranes, and single-level grids, for various terrestrial and space telescope applications. Potential NASA Applications (Limit 1500 characters, approximately 150 words) Grids for microcalorimeter entrance filters, Grids for cooled imaging detectors, Grids for electrical isolation, Plasma-facing membane transducers for thrust engines, High transmittance grids for improved EUV and particle beam filters, Quantum Efficiency Enhancement grids for improved microchannel plate imaging, Improved telescope entrance shields, Non-absorbing LWIR filter substrates, back-illuminated UV detectors with low leakage and high collection efficiency Potential Non-NASA Applications (Limit 1500 characters, approximately 150 words) Membranes for UV detectors with multi-GHz bandwidth Beryllium-free X-ray pressure windows Instrumented X-ray window flux meters, position monitors and imagers Grid supports for pressure windows Heat shedding grids for synchrotron beamlines, lasers, and high power EUV light sources Instrumentation membranes Harsh environment transducers Gridless, artifact-free ptychography and tomography windows