SBIR-STTR Award

MPED: an ISRU Bucket Ladder Excavator Demonstrator System
Award last edited on: 1/14/2021

Sponsored Program
SBIR
Awarding Agency
NASA : JSC
Total Award Amount
$699,420
Award Phase
2
Solicitation Topic Code
X4.01
Principal Investigator
Bradley R Blair

Company Information

Sysrand Corporation

15306 Foxglove Court
Parker, CO 80134
   (303) 840-0797
   N/A
   www.sysrand.com
Location: Single
Congr. District: 04
County: Douglas

Phase I

Contract Number: ----------
Start Date: ----    Completed: ----
Phase I year
2007
Phase I Amount
$99,951
The proposed innovation is a planetary surface tool called the Multi Purpose Excavation Demonstrator (MPED), which is intended to both extract Lunar Soil to feed an in-situ resource utilization (ISRU) processing plant, and to perform lunar civil engineering applications. The proposed MPED prototype is an excavation tool known as a 'bucket ladder,' a device with a long heritage of industrial use that is intrinsically abrasion and dust-resistant. The device will be a prototype bucket ladder excavation tool with a pivot arm, and will have a target mass of 20kg and a target production rate of 500kg/hr. It is intended to be integrated into a roughly 80kg mobile platform for a total projected mobile system mass of 100kg. The system will be designed for minimum power consumption for the lunar case, with a target power consumption of less than 200 watts for the terrestrial demonstrator (note: lunar power consumption is expected to be lower due to gravitational differences). Productivity goals include a maximum berm height of 3 meters (based upon multiple passes), a single-pass excavation depth of 30 cm (with a width of between 10 and 25 cm), and a multi-pass road width of 4 meters.

Phase II

Contract Number: ----------
Start Date: ----    Completed: ----
Phase II year
2008
Phase II Amount
$599,469
The Multi-Purpose Excavation Demonstrator (MPED) is a commercial effort and a third generation of technology, following Bucket Wheel Excavator and Bucket Ladder Excavator work by the Colorado School of Mines. The MoonrakerTM is an industrial instantiation, designed to be commercially viable. The proof-of-concept machine is currently under construction. A phase two SBIR consists of: 1) upgrades to the original design, including more appropriate materials improvements and maturation of point solutions, 2) development of a robotic tool arm/turret to cradle, position and manuever the the excavator blade within it's work volume, 3) development of a 'universal' modular tool interface between the excavator blade and the robotic tool arm, 4) physics-based modelling and simulation of the excavator/tool arm/mobility platform ensemble, 5) a simulation which continues to co-evolve into a control systems/human interface, 6) extensive laboratory and field testing of excavator prototypes, particularly forces on buckets, and 7) enhanced systems reliability. Field testing will include technology demonstrations at a Lunar Analogs site. Related contextual topics are undergoing continous examination, including a simplified tool arm manipulation and control method, operations 'in the dirt' at the worksite, exploitation of regolith fines (dust) as a high-yield component of ores, and mitigation of the adverse effects of dust on the excavation system through exclusion, passive electrostatics and other methods. This project draws extensively upon the expertise of CSM alumni who have prior experience in the earlier generations of Lunar Excavator prototypes.