SBIR-STTR Award

Novel high peak- and average-power ultrafast using parametric beam combination of fiber lasers
Award last edited on: 12/30/2020

Sponsored Program
STTR
Awarding Agency
DOE
Total Award Amount
$1,300,000
Award Phase
2
Solicitation Topic Code
32e
Principal Investigator
Michael Hemmer

Company Information

KMLabs (AKA: KM Labs~ KMLabs~Kapteyn-Murnane Laboratories LLC)

4775 Walnut Street Suite 102
Boulder, CO 80301
   (303) 544-9068
   info@kmlabs.com
   www.kmlabs.com

Research Institution

University of Colorado - Boulder

Phase I

Contract Number: DE-SC0020752
Start Date: 6/29/2020    Completed: 6/28/2021
Phase I year
2020
Phase I Amount
$200,000
This project seeks to demonstrate a new approach for implementing tunable mid-infrared (IR) ultrafast lasers at high peak-and average powers, to specifically address the need outlined in Topic 32: Laser Technology R&D for Accelerators, listed under “Type III.” This category seeks to develop ultrafast lasers in the 2-5 micron mid-infrared (IR) spectral range with energies in the mJ- J range, repetition-rates approaching 1 MHz, sub-50 fs pulse duration, and wallplug efficiency ~20%. Here, we propose a novel and disruptive approach to implement an efficient, compact, and robust ultrafast laser, in a project compatible with an STTR budget but using an approach that can be scaled to meet the Type III criteria. Coherent combination of fiber lasers has become a popular approach for scaling of ultrafast lasers, but suffers from a number of technical shortcomings. Furthermore, that approach is only efficient and implemented to-date for near-IR pulse generation. We propose an alternate approach which integrates beam combining and frequency conversion into the mid-IR. By using multiple fiber lasers—operating in the most energy-efficient, long-pulse regime—to pump a frequency conversion step employing optical parametric chirped pulse amplification (OPCPA), we can make a simple and robust mid-IR laser. This OPCPA scheme is based on chirped pulse amplification (2018 Nobel Prize in Physics), where a low-energy seed pulse is first stretched in time, and sent into an optical amplifier, and subsequently recompressed. The use of periodically poled (PP) nonlinear crystals for the OPCPA step makes it possible to straightforwardly implement multibeam pumping in a way that coherently combines the energy from these beams with no need for interferometric stability. This provides an elegant and compact approach for implementing high-energy mid-IR ultrafast lasers. Moreover, this approach can allow for 70% conversion efficiency in the fiber laser amplification, and 30% in the frequency conversion step, exceeding the efficiency, pulse duration, and tunability characteristics of alternative direct mid-IR amplification schemes—with the potential for scaling to multi-kW output. It is also ideal for high repetition-rate operation in the ~<1 MHz range. This general architecture also addresses many of the technical problems associated with Topic 32d, since the OPCPA process is self-gating without the need for faraday rotators in the mid-IR. The likely limit will be power handling for the periodically poled material—an area of active research where improvements are continuing. In Phase I, we will demonstrate our concept using the mid-IR OPCPA we developed as part of a DARPA-funded PULSE project. This system uses a pump laser that delivers 350 ps pulses with 25 mJ energy at 1 kHz repetition rate. These pulses will be split to simultaneously pump a single OPCPA stage seeded by a 1.5 ?m beam. In parallel, we will design a two-channel fiber laser system delivering 500 ps pulses with up to 1 mJ total energy at a 100 kHz repetition rate. Noncollinear beam combining in a periodically-poled crystal will also be performed and, if time allows, we will experimentally demonstrate the design using the newly developed fiber laser. Phase II will scale to multiple pump beams and higher power. The approach we propose makes use of existing technologies, which guarantees a short path to commercialization based on KMLabs’ past successes. The mid-IR laser system that will result from this project is ideal for driving secondary sources such as soft X-ray high-harmonic sources, and tabletop ultrafast electron accelerators. These sources in turn have a large societal and technological appeal. For instance, high flux soft X-ray sources are currently in demand in the semiconductor industry for the inspection of photolithograhy masks for the next generation of computer and smart phone chips. Continued advances in nanotechnology will require novel, compact short-wavelength light sources for metrology.

Phase II

Contract Number: DE-SC0020752
Start Date: 8/23/2021    Completed: 8/22/2023
Phase II year
2021
Phase II Amount
$1,100,000
Ultrafast lasers have moved from laboratory instruments only available in a few laboratories worldwide to ubiquitous tools both in research laboratory and in industry. In particular, ultrafast lasers have become the cornerstone to drive secondary sources of coherent X-rays and ultrafast electrons. These secondary sources – in particular coherent X-rays – find applications as crucial as the inspection of photolithography masks in the semi-conductor industry. In this project, we propose to develop a reliable method to combine multiple high-power lasers, providing a pathway toward ultrashort, high-energy and high average power lasers. A prerequisite to widely deploy ultrafast lasers in industrial settings is to reliably scale the average power and pulse energy of these systems, a challenging task that has so far eluded the laser development community. In this work, we have started to tackle this problem. The community has identified that the path to scale ultrafast lasers to high energy and average power is via multiplexing and combining of multiple amplifiers. The combination techniques that have been employed to date put stringent requirements on each of the high-power amplifier to be combined, making beam combination exponentially challenging as the number of amplifiers increases. In this project, we propose to use parametric chirped pulse amplification of multiple pump beams and a single signal beam, enabling the combination of multiple energy/average power limited amplifiers into a single beam. In Phase I, we demonstrated and numerically simulated the combination of two 1 ?m wavelength beams into a single 1.5 ?m wavelength beam with > 100 ?J of energy and a spectrum supporting < 100 fs pulses. The experiment was performed at 1 kHz. In parallel, we investigated the development of high average power fiber amplifiers to the few tens of Watt level. The aim of this part of the work was to determine suitable parameters, engineering choices and architecture to later develop an all integrated, parallelized set of rod-type fiber amplifiers that would individually operate in the average power and energy limited regime and be combined into a single beam via optical parametric beam combination. These investigations have allowed us to develop a blueprint for a multi-channel amplifier and allowed us to establish contact with relevant manufacturers in the field for future collaborations. In Phase II, we therefore propose to (i) develop a two-color front-end system that will deliver ~30 W average power at repetition rate ?1 MHz at 1 ?m wavelength and nJ, 100 MHz, 1.5 ?m wavelength pulses with a spectrum supporting < 100 fs pulses; (ii) scale the 1 ?m pulses from the front-end from the 30 W level to the 400 W level in a set of 4-parallel rod-type fiber amplifiers; (iii) perform R&D to optimize the parametric combination efficiency and reliability and (iv) demonstrate combination of the four, hundred W level channels into a single 1.5 ?m wavelength beam via parametric beam combination. This system will be used to develop a commercial secondary source of coherent soft X-ray making it the first, commercially available, high flux, half-keV coherent photon source.