SBIR-STTR Award

Non-thermal Plasma Assisted Catalyst Technology for Nitrogen Oxides (NOx) and Particulate Removal from Heavy Vehicle Exhaust
Award last edited on: 4/4/02

Sponsored Program
SBIR
Awarding Agency
DOE
Total Award Amount
$825,000
Award Phase
2
Solicitation Topic Code
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Principal Investigator
Ralph Slone

Company Information

Noxtech Inc

1939 Deere Avenue
Irvine, CA 92606
   (949) 253-6087
   N/A
   www.noxtech.com
Location: Single
Congr. District: 45
County: Orange

Phase I

Contract Number: DE-FG03-97ER82444
Start Date: 00/00/00    Completed: 00/00/00
Phase I year
1997
Phase I Amount
$75,000
The U.S. economy is linked to efficient heavy vehicle (diesel) transportation. There is an urgent need for a cost effective technology that would help reduce the nitrogen oxide and particulate emissions from the exhaust of a diesel engine. This project will utilize a plasma assisted catalyst approach to achieve greater than 80% removal of these harmful emissions. Using novel catalytic materials, preliminary lab tests on diesel exhausts containing in excess of 10% oxygen, have demonstrated more than 70% removal of nitrogen oxide and 80% removal of particulates, using less than 7% of engine power. Phase I of the program will demonstrate this technology on the exhaust of a 4 kilowatt diesel engine. In addition, an understanding of the interaction of plasma with catalytic materials and the reactive species for nitrogen oxide and particulate removal will be obtained. Phase II will involve an accurate mapping of the energy usage and system performance limitations at engine exhaust temperature. In addition, various hardware configurations of this system will be designed and field tested for durability and long term performance.

Commercial Applications and Other Benefits as described by the awardee:
This technology is applicable to all stationary and mobile diesel engines and alternate fueled vehicles, and all nitrogen oxide containing pollutant streams. It can achieve a 90% reduction in nitrogen oxide and particulates, and has the potential for more than a 15% increase in fuel efficiency.

Phase II

Contract Number: DE-FG03-97ER82444
Start Date: 00/00/00    Completed: 00/00/00
Phase II year
1998
Phase II Amount
$750,000
The U.S. economy is linked to efficient heavy vehicle (diesel) transportation. There is an urgent need for a cost effective technology that would help reduce pollutants such as NOx and particulates from the exhaust of diesel engines. This project will develop a plasma-assisted catalyst in which a non-thermal plasma, generated across a catalytic-packed bed, provides an active surface and a synergistic effect and offers the potential for selective NOx and particulate removal. In Phase I, the technical feasibility of this concept was demonstrated using novel catalytic materials. Lab tests on diesel exhausts containing in excess of 10% O2 have demonstrated more than 70% removal of NOx and 80% removal of particulates, using less than 7% of engine brake horse power (bhp). Phase II will further develop this plasma-assisted catalyst technology. Efforts will be focused on further optimization of the catalytic materials for NOx and particulate removal, scale-up of the system to an integrated plasma muffler on a representative size engine, and continuous operation at exhaust temperature.

Commercial Applications and Other Benefits as described by the awardee:
This technology should lead to a 90% reduction in NOx and particulates and a 10% improvement in fuel efficiency on engine reoptimization. Other potential benefits include pollution reduction from diesel engines, lean burn gasoline engines, natural gas engines, boilers and other combustion equipment.