SBIR-STTR Award

Roll process innovations enabling high-throughput roll-to-roll manufacturing of printable solar cells
Award last edited on: 5/13/2020

Sponsored Program
SBIR
Awarding Agency
DOD : DARPA
Total Award Amount
$849,986
Award Phase
2
Solicitation Topic Code
NSF02-056
Principal Investigator
James Sheats

Company Information

Nanosolar Inc

5521 Hellyer Avenue
San Jose, CA 95138
   (650) 565-8891
   N/A
   www.nanosolar.com
Location: Multiple
Congr. District: 19
County: Santa Clara

Phase I

Contract Number: N/A
Start Date: 00/00/00    Completed: 00/00/00
Phase I year
2004
Phase I Amount
$100,000
The objectives of the proposed work are to establish techniques for high-throughput, relatively inexpensive manufacturing of thin-film photovoltaic modules. Thermal and chemical treatments required for solar cell production typically require several minutes of dwell time and are consequently slow, and the costs associated with these steps are substantial components of the total. We propose to develop a novel method of applying atomic layer deposition (ALD) to large surface areas which could replace vacuum deposition of electrode layers. In parallel, we propose printing-based approaches to the construction of modules from individual cells which maintain the throughput of earlier process steps and increase yield by allowing cost-efficient selection and interconnection of functioning cells of equal efficiency.

Keywords:
Web Coating, Roll-To-Roll, Printing, Atomic Layer Deposition, Solar Cell, Manufacturing

Phase II

Contract Number: W31P4Q-05-C-R123
Start Date: 2/25/2005    Completed: 5/20/2006
Phase II year
2005
Phase II Amount
$749,986
The objectives of the proposed work are to establish techniques for high-throughput, relatively inexpensive manufacturing of thin-film photovoltaic modules. Thermal and chemical treatments required for solar cell production typically require several minutes of dwell time and are consequently slow, and the costs associated with these steps are substantial components of the total. We propose to develop a novel method of applying atomic layer deposition (ALD) to large surface areas which could replace vacuum deposition of electrode layers. In parallel, we propose printing-based approaches to the construction of modules from individual cells which maintain the throughput of earlier process steps and increase yield by allowing cost-efficient selection and interconnection of functioning cells of equal efficiency.

Keywords:
Web Coating, Roll-To-Roll, Printing, Atomic Layer Deposition, Solar Cell, Manufacturing