SBIR-STTR Award

Unmanned Aerial Vehicle (UAV) Engine Innovative and Durable Sealing Techniques for Increased Power and Efficiency
Award last edited on: 2/16/2012

Sponsored Program
SBIR
Awarding Agency
DOD : Army
Total Award Amount
$770,088
Award Phase
2
Solicitation Topic Code
A10-034
Principal Investigator
Mike Griffith

Company Information

Patrick Power Products Inc (AKA: P3I)

6679C Santa Barbara Drive
Elkridge, MD 21075
   (410) 796-6100
   huters@patpower.com
   www.patpower.com
Location: Single
Congr. District: 03
County: Howard

Phase I

Contract Number: ----------
Start Date: ----    Completed: ----
Phase I year
2011
Phase I Amount
$118,993
Technical Abstract Rotary engines, due to their inherently high power density, have become popular as Unmanned Arial Vehicle (UAV) propulsion systems. Their high specific power places abnormally high loads on critical components. The apex seal is universally recognized as critical to sealing the high combustion pressures and vulnerable to wear at high speeds. Patpower has 14 years of experience developing the heavy fuel variant of the rotary engine and is very aware of the severity of the apex seal operating conditions. The PatPower engines use “conventional” apex seals that are an industry standard but we are aware of the seal’s limitations and have conceived of a potential improvement. The opportunity to implement the improved apex seal has been inhibited by the scope of work required to validate its benefits. This proposal seeks funding to accomplish that work.

Keywords:
Rotary Engine, Wankel Engine, Apex Seal, Heavy Fuel, Vane Seal

Phase II

Contract Number: ----------
Start Date: ----    Completed: ----
Phase II year
2011
Phase II Amount
$651,095
As UAV usage increases, so increases the need for more power and efficiency for the vehicle and its powerplant. Rotary engines, due to their inherently high power density, have become popular as Unmanned Arial Vehicle (UAV) propulsion systems. The rotary engine’s high specific power places very high loads on critical components, leading to wear which ultimately leads to loss of power and efficiency. The apex seal is a critical component of the rotary engine, used to seal the high combustion pressures. It is also vulnerable to accelerated wear at the high engine speeds typical of UAV applications. The design of apex seals has not changed much since the original designs dating back to the late 1950’s. This one single component of the rotary engine has the potential for significant improvement which will result in greater efficiency, power-output and reliability of the engine. Patrick Power Products, Inc.(Patpower) has 12 years of rotary engine development experience, including development of heavy fuel variants of rotary engines. The PatPower engines use “conventional” apex seals but we are sensitive to the seal’s limitations and, as such, have developed potential improvement concepts. This proposal seeks funding to continue work accomplished under Phase 1.

Keywords:
Rotary Engine, Apex Seals, Wankel, Uav, Seal Evaluation, Heavy Fuel