SBIR-STTR Award

Compact Turbochargers for High Power Density Diesel Engines
Award last edited on: 4/7/2010

Sponsored Program
SBIR
Awarding Agency
DOD : Army
Total Award Amount
$1,182,898
Award Phase
2
Solicitation Topic Code
A05-237
Principal Investigator
Philipe Saad

Company Information

Adiabatics Inc

3385 Commerce Drive
Columbus, IN 47201
   (812) 372-5052
   lkamo@adiabatics.com
   www.adiabatics.com
Location: Single
Congr. District: 06
County: Bartholomew

Phase I

Contract Number: ----------
Start Date: ----    Completed: ----
Phase I year
2006
Phase I Amount
$118,232
A high-power density, low specific heat rejection diesel engine design for traditional and hybrid future combat system (FCS) vehicle configurations is being proposed. The total propulsion system of the vehicle hybrid configuration will fit the future vehicle assigned space/volume by TACOM's vehicle concept laboratory. The proposed engine will have a high-pressure common rail fuel injection system, additional electronic power kit, and two turbochargers to increase the intake boost pressure, and to decrease the exhaust gas temperature at full load and various speeds. The two turbochargers will be controlled by two electronic sensors, which will control the flow of the exhaust gas trough the exhaust port of each turbocharger. These two sensors are affected by the engine exhaust gas temperature, and engine speed. The engine parts will be coated with tribological and thermal barrier coatings to reduce the friction and wear between the rotating and sliding engine parts, and to reduce the heat rejection to the coolant and to the ambient. The engine test will be run to determine engine performance, and engine endurance. The Massachusetts Institute of Technology-Adiabatic, and National transport University-Adiabatics mathematical computer programs, and modeling/ simulations graphic use interface will be used in this program to determine the engine parameters. The simulation modeling, computations and layout design will include the concept of modular designs of the total propulsion system components as cooling system, fuel injection system, lubricating system, and turbocharger system.

Keywords:
HIGH POWER DENSITY, LOW SPECIFIC HEAT REJECTION, MODELING SIMULATION, HIGH TEMPERATURE LUBRICANT, HYBRID PROPULSION SYSTEM, TRIBOLOGY, FUTURE COMBAT SYSTEM, INFINITELY VARIABL

Phase II

Contract Number: ----------
Start Date: ----    Completed: ----
Phase II year
2006
Phase II Amount
$1,064,666
A high-power density, Low Heat Rejection (LHR) diesel engine design for both traditional and hybrid Future Combat System (FCS) vehicle configurations is being proposed. Work under this proposal includes application of LHR engine technology to improve power density and life cycle durability of a military commercial diesel engine. This engine is General Engine Products, LLC.'s Optimizer 6500 HUMMWV engine. Proposed work also includes design for the total propulsion system of the vehicle hybrid configuration that will fit the future vehicle assigned space/volume by TACOM's vehicle concept laboratory. This proposed engine will have a high-pressure common rail fuel injection system, additional electronic power kit, and two turbochargers to increase the intake boost pressure, and to decrease the exhaust gas temperature across the entire load and speed range of the engine. Engine hardware will be coated with tribological and thermal barrier coatings to reduce the friction and wear between the rotating and sliding engine parts, and to reduce the heat rejection to the coolant. Engine tests will be run to assess engine performance, and engine endurance. From recent R&D work, mathematical based virtual computer models developed between Adiabatics the Massachusetts Institute of Technology, and the National Transport University will be used in this program to determine optimum design parameters. Simulation modeling computations and layout design will include the concept of modular designs for the total propulsion system components, cooling, fuel injection, lubricating, and turbocharger systems. This proposed effort validates advancements for a new engine design and an existing time proven engine, the Optimizer 6500 through engine testing.

Keywords:
HIGH POWER DENSITY, LOW SPECIFIC HEAT REJECTION, MODELING SIMULATION, HIGH TEMPERATURE LUBRICANT, HYBRID PROPULSION SYSTEM, TRIBOLOGY, FUTURE COMBAT