SBIR-STTR Award

High Efiiciency, Compact Heat Exchanger for Mobile Equipment Applications
Award last edited on: 4/12/2007

Sponsored Program
SBIR
Awarding Agency
DOD : Army
Total Award Amount
$849,733
Award Phase
2
Solicitation Topic Code
A03-234
Principal Investigator
Rick J Yoon

Company Information

IJ Research Inc

2919 Tech Center Drive
Santa Ana, CA 92705
   (714) 546-8522
   sales@ijresearch.com
   www.ijresearch.com
Location: Single
Congr. District: 45
County: Orange

Phase I

Contract Number: ----------
Start Date: ----    Completed: ----
Phase I year
2004
Phase I Amount
$119,921
Thermal management by heat exchangers is an essential part of various advanced vehicle, providing the necessary thermal environment for the crew and equipment to operate efficiently during the mission. Future army vehicles will require increasingly sophisticated thermal management technologies from tighter temperature control for various sensor and higher heat flux levels from various power devices. This research effort will develop a compact, cost effective, and highly efficient heat exchanger for small and confined space applications from vehicle cooling to cabin HVAC or accessory and electronics cooling. The program will take advantage of the emerging technologies in heat exchanger development including materials, configurations, and construction techniques. In this Phase I, IJ Research will develop an innovative carbon foam heat exchangers that are predicted to weigh 50% less and be twice as efficient as existing metallic heat exchanger, by utilizing a novel, structurally-tailored foam processes and associated architectures design.

Benefits:
The development, demonstration, and integration of robust heat exchanger technologies into electric and hybrid-electric vehicles will be directly applicable to both the military and private sectors. The innovation is broadly applicable including various electronics cooling, heat exchangers, and engine cooling.

Keywords:
Electronics cooling, Power dissipation, Vehicles, Carbon foam, Heat exchanger

Phase II

Contract Number: ----------
Start Date: ----    Completed: ----
Phase II year
2004
Phase II Amount
$729,812
We are proposing to develop a novel concept based heat exchanger using a thermally conductive carbon foam material together with IJ Research’s innovative joining technology. Carbon foam offers more attractive thermal properties for heat exchanger than any current heat exchangers in the market, but has many inherent weaknesses. Its poor mechanical strength limits design and market use. The carbon material itself has been a problem joining with other component materials such as carbon, metal or ceramic; requiring the foam components to be joined by adhesive sealing. The specific configuration of the foam structure shows an undesirable high flow resistance with coolants. IJ Research is introducing promising solutions to overcome these problems. Joining the carbon foam or any other carbon product, as well as carbide is one of our well established in house technologies. The joining strength is far higher than the intrinsic strength of the carbon. The strength comes from our utilization of nanomaterials designed for a chemical reaction with the carbon foam structure. Flow enhancement will be achieved by a novel network microchannelling technique that we have developed over the last four years.

Keywords:
Carbon Foam, Thermal Management, Radiator, Heatsink, Microchannel, Graphite