SBIR-STTR Award

Software System for Advanced Warhead Computer Aided Engineering
Award last edited on: 12/30/2005

Sponsored Program
SBIR
Awarding Agency
DOD : Army
Total Award Amount
$755,200
Award Phase
2
Solicitation Topic Code
A002-0622
Principal Investigator
Douglas Stillman

Company Information

CAE Solutions Corporation

40935 Camero Place
Fremont, CA 94539
   (510) 742-5713
   angie.stillman@covad.net
   www.caejavelin.com
Location: Single
Congr. District: 14
County: Alameda

Phase I

Contract Number: ----------
Start Date: ----    Completed: ----
Phase I year
2001
Phase I Amount
$115,200
Advanced EFP warheads provide a number of modeling challenges that must be handled well to make designs feasible, but are very difficult to accomplish with current state of the art general purpose solver technology. A new modular, object oriented hydrocode system including graphical interfaces and optimizers has been developed using the Java programming language. Testing indicates that its performance is similar to existing packages, but the object oriented design of the coding permits it to be adapted and extended at rates that are more than an order of magnitude faster than traditional hydrocode systems. The Java based graphical interfaces are also easily adapted to provide exactly what is needed for a particular design problem, thus, providing enormous benefits to users in terms of faster learning and much less time spent on the warhead design process. Additional modules will be developed in this effort to provide support for advanced EFP designs. The past decade has seen a rapid increase in the usage of non-linear finite elements and hydrocodes for many different kinds of design activities. Much of this increase in use has been the result of rapidly decreasing in computing costs. Over the past two years, however, the computing costs have dropped to a level that is less than the cost of a specialized engineer to run these systems. Thus, the emphasis in mechanical simulation technology must necessarily be shifted from the traditional one of high performance computing oriented products to one of more user friendly and intelligent systems. A separate problem is that non-linear finite element software simply cannot address all of the problems presented by engineering. Thus, today's software is both too complex and frequently inadequate for a given systems' unique needs. Another complication is that the time necessary to train an engineer to properly use the general purpose software systems if frequently greater than the average time he is likely to stay at a company. The software system developed under this contract is being done using the Java programming language which represents a major change from the traditional usage of Fortran. A modern object oriented programming structure for the system is used which allows numerical methods that are ideally suited to mechanical design problems to be implemented along with appropriate graphical user interfaces. Testing has shown that newer releases of Java are only slightly slower than Fortran for scientific programming. Most specific problem classes, however, have properties that can be exploited to make the Java based simulations even faster than the general purpose Fortran systems. With an object oriented modeling system, it is possible to produce better and faster simulations and designs at lower overall cost, including the customization of the software system. A final benefit of the system is that the Java language provides immediate access to standardized interfaces for a variety of technologies which are taken for granted in consumer software, but largely absent from mechanical engineering software. The most important of these are internet technologies, database interfaces and multimedia. A proper exploitation of these capabilities will provide productivity improvements to engineers for a long time to come.

Phase II

Contract Number: ----------
Start Date: ----    Completed: ----
Phase II year
2002
Phase II Amount
$640,000
Advanced EFP warheads provide a number of modeling challenges that must be handled well to make designs feasible, but are very difficult to accomplish with current state of the art, general purpose solver technology. The principal challenge has recently moved to user interface problems as it takes too long for models to be prepared and parameter studies cannot be completed in a reasonable amount of time. Additionally, there are some challenges in EFP, particularly related to fracture and adaptivity, which are not addressed in any current solvers. Previous work has shown that a Java based software system allows us to address many of these difficulties in modeling. For example, a specialized EFP modeling system has been able to reduce user efforts from one week to develop a model to a few minutes. Modifications that required days can be reduced to seconds. The object oriented nature of the system has also allowed us to develop unique solver techniques that speed the simulations over traditional solvers. The major effort in this project will be dedicated to developing fracture algorithms that are suited to the needs of EFP modeling. The particular challenge is to produce an efficient method for separating liners into multiple penetrators. Other activities will involve the implementation of advanced automatic optimization procedures.

Keywords:
EFP, HYDROCODE, JAVA, OBJECT ORIENTED PROGRAMMING