SBIR-STTR Award

Fabrication of Armor Composite Materials
Award last edited on: 4/25/2002

Sponsored Program
SBIR
Awarding Agency
DOD : Army
Total Award Amount
$817,849
Award Phase
2
Solicitation Topic Code
A95-015
Principal Investigator
John D Krebsbach

Company Information

Adaptive Coating Technologies LLC (AKA: Adaptive Coating Technologies Inc)

315 Raemisch Road Building H
Waunakee, WI 53597
   (608) 849-1907
   N/A
   N/A
Location: Single
Congr. District: 02
County: Dane

Phase I

Contract Number: ----------
Start Date: ----    Completed: ----
Phase I year
1996
Phase I Amount
$70,000
Explosion bonding of dissimilar materials has been performed since the 1960s on a commercial basis. However, titanium and ultra high hardness steel is not currently fabricated. This research will develop baseline explosion bonding parameters for titanium and medium carbon alloy steel in the annealed condition and susequent parameters for heat treating the steel to the desired hardness. This work will study the effect of various rapid heat treating techniques to heat treat alloy or tool steel to the maximum hardness without significantly affecting the formation of brittle intermetallics at the bond joint interface or the overall joint strength.

Keywords:
Explosive Bonding Infrared Dissimilar Materials Armor Induction Titanium Heat Treating

Phase II

Contract Number: ----------
Start Date: ----    Completed: ----
Phase II year
1997
Phase II Amount
$747,849
Ultra high hardness steel is often used as an economical armor. material, but its use as a structural material is limited due to its low ductility, high hardness, and difficulty in welding and machining. Titanium, however, with its high strength-to-weight ratio, is an excellent structural material with relatively high ballistic performance. Coupling titanium and an ultra high hardness steel could use the strengths of both and provide an economical alternative for light armor applications, such as the light armor vehicle (LAV). Phase I produced composite titanium/steel plates that are extremely hard and have minimal joint dilution and intermetallic content. These 12" x 12" plates have been submitted for ballistic testing. Phase II proposes to: 1) Fabricate armor plates that are at least 60 Rc for superior ballistic test results to Phase I. 2) Produce much larger plates than in Phase I. 3) Investigate and fabricate a variety of different armor plate materials. A maximum of (6) 24" x 24" plates will be bonded, heat treated and submitted for ballistic testing.

Keywords:
Joining Armor Bonding Steel Explosive Bonding Composite Titanium Plate