SBIR-STTR Award

Digital Twin Machine Learning for Asymmetric Warhead Characterization
Award last edited on: 7/14/2021

Sponsored Program
SBIR
Awarding Agency
DOD : AF
Total Award Amount
$999,978
Award Phase
2
Solicitation Topic Code
AF203-001
Principal Investigator
Edward O'hare

Company Information

Protection Engineering Consultants LLC

1100 NW Loop 410 Suite 300
San Antonio, TX 78213
Location: Single
Congr. District: 20
County: Bexar

Phase I

Contract Number: FA8656-21-C-0065
Start Date: 12/16/2020    Completed: 3/16/2021
Phase I year
2021
Phase I Amount
$49,979
Accurate lethality and effectiveness predictions for ordnance systems is a critical objective of the U.S. Air Force. Characterization of new hypersonic weapon systems and asymmetric warheads requires innovative testing, diagnostics, and fragment modeling methods. The traditional approach to weapon testing, diagnostics, and fragment modeling will not work for asymmetric weapons since the fragment field differs around their azimuth. At best, asymmetric weapon testing will result in a patchwork of data collection at relatively few carefully chosen zones leaving the bulk of the fragment field uncharacterized. Digital engineered data will be the cornerstone of a new paradigm for hypersonic asymmetric weapon characterization. The ability to synthesize digital twin fragment fields with patchwork experimental measurements will be a transformative outcome of this effort. For organizations such as AFLCMC/EB, AFRL/RWML, and AFRL/RWMW, the highest payoff of this new paradigm will be accurate next-generation fragment models for effective lethality predictions of asymmetric and hypersonic warheads. Protection Engineering Consultants (PEC) has teamed with Midland Research (MR) to address the lack of accurate fragment models for hypersonic and asymmetric weapons. This will be accomplished by developing a machine-learning paradigm to accurately synthesize and model data from physical and digital twin tests. The ML framework will consist of two primary modules: 1) a Generative Adversarial Network (GAN) to synthesis physical and digital twin data, and 2) a Bayesian Neural Network (BNN) to stochastically model fragment fields. GAN-based data synthesis will address the issue of limited experimental measurements, while BNN-based models will address the need for objective fragment model development that considers the uncertainties involved.

Phase II

Contract Number: FA8656-21-C-0115
Start Date: 4/29/2021    Completed: 4/29/2023
Phase II year
2021
Phase II Amount
$949,999
Accurate lethality and effectiveness predictions for ordnance systems are a critical objective of the U.S. Air Force. Characterization and prediction of fragment fields from new asymmetric warheads requires innovative testing, diagnostics, and fragment modeling solutions, since the fragment fields are asymmetric about their azimuth due to the weapon cross-section and fusing offsets. As in the past, arena testing diagnostics will only be able to cover some regions of the fragment field, but simple azimuth wedge measurements will no longer be able to represent the overall fragment field. Therefore, a new paradigm for testing and modeling is required for asymmetric weapons. Digital twin data from finite element models will be the cornerstone of a new paradigm for asymmetric weapon characterization. The ability to synthesize digital twin fragment fields with arena test measurements will be a transformative outcome of this effort. Protection Engineering Consultants (PEC) has teamed with Southwest Research Institute (SwRI) and Midland Research (MR) to develop a machine-learning (ML) debris model that will synthesize data from arena tests and digital twin models to characterize asymmetric weapons. The ML framework will consist of a deep learning data fusion technique to synthesize digital twin and arena test data, and a computational Bayesian method for estimating fragment field uncertainty.