SBIR-STTR Award

Gate Oxide Screening Methodology and Surface Smoothing for Advanced SOI Space System Applications
Award last edited on: 10/17/02

Sponsored Program
SBIR
Awarding Agency
DOD : AF
Total Award Amount
$876,052
Award Phase
2
Solicitation Topic Code
AF99-165
Principal Investigator
L P Allen

Company Information

Epion Corporation (AKA: TEL Epion)

37 Manning Road
Billerica, MA 01821
   (978) 670-1910
   sales@epion.com
   www.epion.com
Location: Single
Congr. District: 06
County: Middlesex

Phase I

Contract Number: F33615-99-C-5411
Start Date: 4/27/99    Completed: 1/27/00
Phase I year
1999
Phase I Amount
$99,978
Special technology and circuit architecture is under investigation for implementation of radiation hard low power electronics (LPE) which operate at low supply voltages and consume low power levels without sacrificing performance. Silicon-on-Insulator (SOI) substrates have advantages which make it attractive for applications that require tolerance to radiation effects. A significant aspect regarding commercial application of SOI is the inconsistency of the gate oxide integrity (GOI) of CMOS circuitry. The variation in the gate oxide breakdown may be attributed to such material factors as surface roughness, defect density or metallics. Testing is typically expensive and time consuming. An opportunity exists to establish a test methodology for starting SOI material using pseudo gate oxide structures and a polysilicon or metallic dot method of ramped voltage stress testing. In addition, a detailed examination of pseudo gate oxide integrity will be examined as a function of SOI surface roughness. A matrix of as-received and smoothed SOI surfaces will be examined using a 3-point pseudo gate oxide test method that requires a simple oxidation and dot contact process. Surface smoothing will be implemented using a novel gas cluster ion beam technology (GCIB). Commercialization of both the GOI test methodology and the GCIB smoothing is regarded with high probability

Phase II

Contract Number: F33615-00-C-5404
Start Date: 7/12/00    Completed: 7/12/02
Phase II year
2000
Phase II Amount
$776,074
Special technology and circuit architecture is under investigation for implementation of radiation hard low power electronics (LPE) which operate at low supply voltages and consume low power levels without sacrificing performance. Silicon-on-insulator (SOI) substrates have advantages which make it attractive for applications that require tolerance to radiation effects. A significant aspect regarding commercial application of SOI is the inconsistency of the gate oxide integrity (GOI). The variation in the gate oxide breakdown may be attributed to such material factors as surface roughness, defect density, or metallics. Testing is typically expensive and time consuming. An opportunity exists to establish a test methodology for smooth surfaced SOI material using a reduced mask process and ramped voltage stress testing. In the Phase I program, conventional and reduced mask MOS capacitor GOI testing indicates feasibility of the gas cluster ion beam (GCIB) process for SOI surface smoothing, achieving better GOI results. In Phase II, a variable energy GCIB process will be performed to achieve bulk-like SOI surfaces for statistically significant reduced mask GOI testing. Matching private investor funds, contingent upon Phase II award, is secured. A high probability for commercialization of the GOI test methodology and GCIB smoothing is anticipated. The nation may expect to benefit from the success of the proposed R&D for an early gate oxide screening methodology and a surface smoothing process. Commercialization of SOI substrates for space applications will be greatly enhanced by the GOI test technique and a United States manufacturing base of GCIB smoothing apparatus.

Keywords:
BONDED GCIB GOI GAS CLUSTER IONS GATE OXIDE INTEGRITY SIMOX SOI SILICON-ON-INSULATOR