SBIR-STTR Award

Structural Flaw Detection in Composites
Award last edited on: 1/24/2007

Sponsored Program
SBIR
Awarding Agency
DOD : MDA
Total Award Amount
$69,717
Award Phase
1
Solicitation Topic Code
MDA03-094
Principal Investigator
John Butler

Company Information

ACI Technologies Inc (AKA: Process Control Instrumentation)

630 West Germantown Pike
Plymouth Meeting, PA 19462
   (610) 362-1200
   N/A
   www.aciusa.org
Location: Single
Congr. District: 04
County: Montgomery

Phase I

Contract Number: ----------
Start Date: ----    Completed: ----
Phase I year
2003
Phase I Amount
$69,717
ACIT will design and demonstrate a remotely addressed crack/flaw detection system for composite materials. It will consist of a passive embedded sensor and a handheld portable detector, operating on the principle of the coupling of the LC tank circuit with the behavior of a strain sensitive resistor. This system uses well known principles of an electronic circuit with carefully balanced forces of inductance and capacitance, applied in a novel manner to provide the following advantages: The passive embedded sensor is affordable. The response of the embedded sensor is highly reproducible, based on the inherent properties of its fabrication process. The sensor can be tuned for excellent sensitivity in a variety of configurations and applications. The embedding process does not impact the mechanical properties of the host. Used in composite applications, internal composite crack/flaw may be assessed remotely. The detector will exploit the properties of the gate dip meter and its ability to detect resonance in the RCL circuit and the sharpness of that resonance, Q. The detector will be designed for ease of operation. Its operation is remote, non-destructive, and allows simple data interpretation. Anticipated Benefits/Commercial Applications: This crack/flaw detection system offers military and commercial contractors an essential new tool to portably monitor and periodically measure small cracks and flaws in advanced composites much the way they now keep track of cracks in aluminum airframes and structures. This is all done on a non-intrusive basis without the need for disassembly. One example is the composite inspection needed at a deployed logistics support center for composites in the THAAD program.

Keywords:
Composites, embedded sensors, structural materials, flaw detection, structural health, health monitoring

Phase II

Contract Number: ----------
Start Date: ----    Completed: ----
Phase II year
----
Phase II Amount
----