SBIR-STTR Award

Development of a Flow Battery Using Common Materials and Proprietary Electrolytes
Award last edited on: 9/2/2023

Sponsored Program
SBIR
Awarding Agency
NSF
Total Award Amount
$1,221,174
Award Phase
2
Solicitation Topic Code
EP
Principal Investigator
Paul J Evans

Company Information

XL Batteries Inc

710 Parkside Avenue
Brooklyn, NY 11226
   (717) 903-8657
   contact@xlbatteries.com
   www.xl-batteries.com
Location: Single
Congr. District: 09
County: Kings

Phase I

Contract Number: 2014603
Start Date: 6/1/2020    Completed: 2/28/2021
Phase I year
2020
Phase I Amount
$224,156
The broader impact/commercial potential of this Small Business Innovation Research (SBIR) project is the development of a grid-scale battery to enable large-scale energy storage. Such a battery would improve the performance and reliability of existing power infrastructure, and it would ultimately enable storing backup power from intermittent renewable sources, such as wind and solar. US grid storage capacity today is less than 0.01% of daily generation, 95% of which is geographically-limited pumped hydroelectric storage technology that is already installed where possible. The demand for new grid-level energy storage is seen in the growing use of portable lithium ion technology as a stopgap measure, with storage deployments in 2019 nearly doubling compared to 2018. Specifically, this project will enable a new battery with instant response that is inexpensive, has a 20+ year stability, and is non-flammable. This SBIR Phase I project proposes to validate the use of inexpensive and easy-to-manufacture materials in the fabrication of the cell components of a pH-neutral aqueous, organic redox flow battery (RFB). Current commercial RFBs, such as vanadium systems, utilize expensive materials to withstand their corrosive electrolytes and extreme pH levels. This leads to high component and fabrication costs for the electrochemical cell, inhibiting translation of the technology. Using mild chemistry in pH-neutral conditions is likely to enable the use of inexpensive cell materials. This research project will work to ensure that ubiquitous, inexpensive, and easy-to-manufacture fabrication materials do not impact the stability of a novel 20+ year lifetime pH-neutral aqueous organic flow battery. These materials, such as polyethylene, polypropylene, polyvinyl chloride and other common rubbers and plastics, will be systematically exposed to both the charged and neutral electrolyte for subsequent analysis by NMR, LC/MS, mass spectrometry, surface characterization, stress tests, and various other techniques to ensure that no degradation of their chemical or physical properties occurs. Additional performance tests will be conducted and a prototype will be developed.This award reflects NSF's statutory mission and has been deemed worthy of support through evaluation using the Foundation's intellectual merit and broader impacts review criteria.

Phase II

Contract Number: 2240504
Start Date: 8/1/2023    Completed: 7/31/2025
Phase II year
2023
Phase II Amount
$997,018
The broader impact/commercial potential of this Small Business Innovation Research (SBIR) Phase II project is the development of a grid-scale battery to enable large-scale, long-duration energy storage. New technologies for long-duration energy storage are required to solve the challenge of renewable energy intermittency. The widespread deployment of a new battery technology based on ubiquitous and inexpensive chemistry that is fabricated from low-cost and high-throughput manufacturable cell materials will help society achieve climate goals and bolster American manufacturing and energy independence. Additionally, the energy landscape of the future clearly presents enormous commercial potential. US grid storage capacity today is less than 0.01% of daily generation. Globally, the estimated energy storage needs to meet climate goals is 15 Terawatt hours by 2030. This translates to a market opportunity of $1.3 trillion to be fulfilled by emerging technologies. This SBIR Phase II project proposes to design and fabricate a prototype battery system using highly stable, proprietary electrolytes and knowledge gathered from an SBIR Phase I award that verified the stability of charge storage solutions when in contact with inexpensive cell fabrication materials (plastics, rubbers, and composites). This project will validate performance in full-scale cells, stacks and systems, and culminate in the delivery of a battery system capable of outputting 1 kW for 10 hours. The delivered 1 kW/10 kWh system will have a longer lifetime (20+ years) and demonstrated lower cost than current flow batteries available today and will represent a significant step towards the development of a utility scale energy storage system.This award reflects NSF's statutory mission and has been deemed worthy of support through evaluation using the Foundation's intellectual merit and broader impacts review criteria.