SBIR-STTR Award

Optimized Corrosion Resistant Bearing and Gear Steel Thermal Processing
Award last edited on: 10/25/2018

Sponsored Program
SBIR
Awarding Agency
DOD : Navy
Total Award Amount
$910,957
Award Phase
2
Solicitation Topic Code
N092-117
Principal Investigator
Solomon Berman

Company Information

IBC Coating Technologies Inc (AKA: IBC Materials & Technologies Ltd)

902 Hendricks Drive
Lebanon, IN 46052
   (765) 482-9802
   info@ibccoatings.com
   www.ibccoatings.com
Location: Single
Congr. District: 04
County: Boone

Phase I

Contract Number: N68335-09-C-0410
Start Date: 8/28/2009    Completed: 1/18/2011
Phase I year
2009
Phase I Amount
$149,556
Pyrowear 675 is noted as a high performance bearing material used in turbine engine and other higher temperature applications. The mechanical properties and stability necessary for these applications is achieved via carburizing by design. The carbides that form to provide the hot hardness and desired mechanical properties for bearing service are at the expense of corrosion resistance. As the carbides form during carburizing, the alloying elements responsible for much of the corrosion resistance are removed from solution. When the alloying elements are tied up in carbide phases, the corrosion protection is drastically reduced. With the current thermal processing methods, the corrosion protection cannot be maintained when the hardness requirements are met. IBC Materials and Technologies will develop innovative thermal processing technologies based on solution nitriding and a vacuum carburizing with post-low temperature ion plasma nitrocarburizing. This solution will achieve an expanded S-phase austenite (S-phase) in the Pyrowear 675, leading to superior hardness and corrosion resistance of the bearings and gears.

Benefit:
Improved thermal processing of Pyrowear bearings and gears will provide superior hardness and corrosion resistance over conventional carburizing processes, leading to increased mechanical performance and durability for bearing and gear components operating in harsh marine environments.

Keywords:
Solution Nitriding, Solution Nitriding, Pyrowear, corrosion, Ion Plasma Nitriding

Phase II

Contract Number: N68335-11-C-0382
Start Date: 6/14/2011    Completed: 6/14/2013
Phase II year
2011
Phase II Amount
$761,401
Pyrowear 675 is noted as a high performance bearing material used in turbine engine and other higher temperature applications. The mechanical properties and stability necessary for these applications is achieved via carburizing by design. The carbides that form to provide the hot hardness and desired mechanical properties for bearing service are at the expense of corrosion resistance. As the carbides form during carburizing, the alloying elements responsible for much of the corrosion resistance are removed from solution. When the alloying elements are tied up in carbide phases, the corrosion protection is drastically reduced. With the current thermal processing methods, the corrosion protection cannot be maintained when the hardness requirements are met. IBC Materials and Technologies will develop an innovative thermal processing technology based on a combination solution nitriding and low temperature ion plasma nitriding. The solution nitriding, coupled with low temperature nitriding will be employed to achieve an expanded S-phase austenite (S-phase) in the Pyrowear 675, leading to superior hardness and corrosion resistance of the bearings and gears

Benefit:
Improved thermal processing of Pyrowear bearings and gears will provide superior hardness and corrosion resistance over conventional carburizing processes, leading to increased mechanical performance and durability for bearing and gear components operating in harsh marine environments.

Keywords:
Ion Plasma Nitriding, corrosion, Pyrowear, Solution Nitriding