SBIR-STTR Award

Lunar Oxygen and Silicon Beneficiation Using Only Solar Power
Award last edited on: 10/20/2015

Sponsored Program
SBIR
Awarding Agency
NASA : MSFC
Total Award Amount
$699,148
Award Phase
2
Solicitation Topic Code
X4.02
Principal Investigator
Peter A Schubert

Company Information

Packer Engineering (AKA: K&P Agile~PTI~The Packer Group Inc)

1950 North Washington Street
Naperville, IL 60566
   (630) 505-5722
   peinfo@packereng.com
   www.packereng.com
Location: Single
Congr. District: 11
County: DuPage

Phase I

Contract Number: ----------
Start Date: ----    Completed: ----
Phase I year
2007
Phase I Amount
$99,998
Element beneficiation from a moving, ionized plasma can be accomplished through the principles of mass spectroscopy. Two US patents were recently awarded to the PI on a means to separate all isotopes of regolith in a single pass using either a continuous or pulsed operation. This method of in-situ resource utilization has been studied at a system level, and results published at a national space conference. Phase I of the proposed work will extend the favorable results obtained so far towards a system-level model of the process suitable for more accurate computation of performance metrics. Mathematical models of the SiO2 molecule dissociation, ionization, transport and separation will be derived and applied to the patented apparatuses. Preliminary calculations on silicon extraction indicate the potential for solar cell production at approximately $6/Watt, a 50 times improvement over other proposed methods of space-based manufacture. We will apply this novel method of beneficiation to a simultaneous extraction of oxygen and silicon. Key questions to be answered include estimates of the physical dimensions conducive to efficient extraction (Watts/kg, kg/sec), which will drive system parameters of mirror size, solar power needs (for magnetrons and chillers), shielding, thermal management and infrastructure. Milestones within the six-month project will be: (1) vaporization, energy flow and system architecture; (2) addition of self-shielding, double-ionization, three-dimensional considerations and slag rates; (3) inlet design considerations, multiple molecule separation, and velocity profiling; and (4) composite separation rates and overall tranfer function characterization. Upon completion of Phase I we will have detailed design equations needed to construct a prototype oxygen extraction unit during Phase II.

Phase II

Contract Number: ----------
Start Date: ----    Completed: ----
Phase II year
2009
Phase II Amount
$599,150
The Phase I effort conceived a novel method for ISRU oxygen extraction and liquefaction from lunar regolith, repre-senting a significant advance in the state of the art. The approach uses solar photovoltaics as a power source to heat and extract oxygen with highly favorable system metrics, capable of achieving TRL 3 during a Phase II effort and TRL 6 in earth gravity during Phase III. Autonomy of operation is straightforward with simple robotics. Annual oxygen output is calculated to be many times the system mass. Projections of engineering development indicate the potential to be flight-ready for lunar operations by the time a lunar outpost is established, followed by commercial lunar operations.