SBIR-STTR Award

Ultra-Efficient Ultrasonic Drying for Spacecraft Solid Waste
Award last edited on: 2/24/2021

Sponsored Program
SBIR
Awarding Agency
NASA : ARC
Total Award Amount
$884,983
Award Phase
2
Solicitation Topic Code
H3.02
Principal Investigator
Benjamin R Colgrove

Company Information

Ultrasonic Technology Solutions LLC

10820 Murdock Drive Suite 104
Knoxville, TN 37932
   (352) 870-3714
   N/A
   www.ultratechsol.com
Location: Single
Congr. District: 02
County: Knox

Phase I

Contract Number: 80NSSC19C0303
Start Date: 8/19/2019    Completed: 2/18/2020
Phase I year
2019
Phase I Amount
$124,996
Ultrasonic Technology Solutions (UltraTech) aims to extend the application of a unique and ground-breaking drying technology to human waste management processes in the International Space Station (ISS). Human metabolic solid waste (feces) contains 75% water by mass which is currently not recovered on the ISS and is instead transported back to earth. Return transportation of this waste results in significant cost and unneeded payload utilization. Water recovery and stabilization of solid waste is a critical technology gap for long duration human planetary exploration and future missions to the moon and Mars. In this Phase I SBIR program, our team will complete a feasibility study to remove water from feces with a direct contact ultrasonic drying method that utilizes no heat. Our proposed technology can recover more than 80% of the water from human solid waste. Removing water through the use of ultrasonic drying can potentially reduce the operational cost of space travel and improve crew hygiene and comfort. Excess water in feces adds up to approximately 680 kgs (1,496 lbs.) of unnecessary waste for a 1,000-day mission by a crew of four. The direct contact ultrasonic drying technology was invented at Oak Ridge National Laboratory (ORNL). The ORNL team demonstrated five times higher drying energy efficiency for clothing (1/5th of the energy input) and two times faster drying rates compared to state-of-the-art residential clothes dryers. The technology also showed strong promise for removing water from liquids and semi-liquid materials, and therefore the application to NASA for feces drying is a strong potential application. This feces drying application, however needs to be tested through a feasibility study. In September 2018, the lead inventor, Dr. Ayyoub Momen, along with a team of seasoned professionals, launched UltraTech and exclusively licensed the direct contact ultrasonic drying technology from ORNL for commercial and industrial fields of use. Potential NASA Applications (Limit 1500 characters, approximately 150 words) Ultra-efficient direct contact drying (using no heat) can be extremely valuable to minimize human solid waste during long-duration space flight and sustained lunar surface operations. The technology can significantly improve resource sustainability, water recycling, and crew health and hygiene related to metabolic waste (feces). In support of the Moon to Mars campaign, direct contact ultrasonic drying has the potential to be a valuable technology for unique material drying needs ultimately aiding long-duration human space flight. Potential Non-NASA Applications (Limit 1500 characters, approximately 150 words) In addition to government applications, Ultrasonic Technology Solutions intends to further develop the technology for industrial and commercial use in a variety of manufacturing applications, for example, paper and pulp drying, biomass drying, chemical powder drying, pharmaceutical processing, and fabric drying.

Phase II

Contract Number: 80NSSC20C0119
Start Date: 9/28/2020    Completed: 9/27/2022
Phase II year
2020
Phase II Amount
$759,987
Ultrasonic Technology Solutions (UTS) aims to develop a transformative human solid waste management system for the International Space Station (ISS) that uses our unique, efficient and fast direct-contact ultrasonic drying method. Human metabolic solid waste (feces) contains 75% water by mass which is currently not recovered on the ISS and is instead transported back to earth. Return transportation of this waste results in significant cost and unneeded payload utilization. Water recovery and stabilization of solid waste is a critical technology gap for long-duration human planetary exploration and future missions to the moon and Mars. Under SBIR Phase ?, direct contact ultrasonic results showed that it is feasible to remove 80-100% of the water from human solid waste at the rate exceeding >140 kg/m2.hr, which is about 2 orders of magnitude faster than conventional thermal (evaporative) based drying at a fraction of the energy input. The direct contact ultrasonic drying technology was invented at Oak Ridge National Laboratory (ORNL) in 2015. During 2015-2017, the ORNL team demonstrated five times higher drying energy efficiency for clothing (1/5th of the energy input) and two times faster drying rates compared to state-of-the-art residential clothes dryers. In September 2018 the lead inventor, Dr. Ayyoub Momen, along with a team of seasoned professionals launched UTS, and exclusively licensed the direct contact ultrasonic drying technology from ORNL for commercial and industrial fields of use. Phase ? of SBIR showed a promising result for removing water from feces. Under SBIR Phase II, the team is planning to design, develop and evaluate the performance of a full-scale ultrasonic drying machine that is compatible with the established solid waste management system at ISS. Potential NASA Applications (Limit 1500 characters, approximately 150 words) Removing water using direct contact ultrasonic drying can potentially reduce the operational cost of space travel and improve crew hygiene and comfort. Excess water in feces adds up to approximately 680 kgs (1,496 lbs.) of unnecessary waste for a 1,000-day mission by a crew of four. Potential Non-NASA Applications (Limit 1500 characters, approximately 150 words) Direct contact ultrasonic drying is a platform technology that has the potential to dry many types of material. Many other industries and markets have strong potential for long term business. UTS has also chosen the niche market of industrial textile drying machines as a complementary industrial market to enter.