SBIR-STTR Award

Liquid Atomizing Fuel Injector for Heavy Fuel Internal Combustion Engine
Award last edited on: 12/23/2014

Sponsored Program
SBIR
Awarding Agency
DOD : OSD
Total Award Amount
$971,049
Award Phase
2
Solicitation Topic Code
OSD08-UM1
Principal Investigator
Nathaniel Demmons

Company Information

Busek Company Inc (AKA: Busek Co Inc)

11 Tech Circle
Natick, MA 01760
   (508) 655-5565
   info@busek.com
   www.busek.com
Location: Single
Congr. District: 05
County: Middlesex

Phase I

Contract Number: ----------
Start Date: ----    Completed: ----
Phase I year
2008
Phase I Amount
$99,975
Rapid fuel droplet evaporation and near-homogeneous mixing with air can be obtained with small monodisperse droplets, bringing benefits to the performance of combustion chambers, and reduced pollutant emissions. Additionally, the greater homogeneity of the mixture produced by fine atomization permits operation at higher equivalence ratios, improving stability. Current fuel injector technology utilizes a high pressure (thousands of pounds per square inch) feed system driven through orifices to generate polydisperse fuel droplets. The quest for droplet size reduction has led to common rail systems operating at as high as 29,000psi. Such systems do not scale well to small engine applications due to their size, weight, and complexity. Busek proposes to investigate a novel approach for creating monodisperse micron-sized droplets at the mass flowrates required for a small heavy fuel internal combustion engine (ICE). Busek will accomplish this without the need for excessively high fuel feedsystem pressures currently used available injector systems. Busek has already achieved the desired droplet sizes and performed successful combustion testing of unmodified JP-8 at low mass flowrates. The goal of the Phase 1 effort shall be to test an augmentation technique for increasing mass flowrates, culminating in a proof-of-concept functional and characterized fuel injector.

Keywords:
FUEL INJECTOR, HEAVY FUELS, JP-8, ATOMIZATION, COMBUSTION

Phase II

Contract Number: ----------
Start Date: ----    Completed: ----
Phase II year
2009
Phase II Amount
$871,074
There is great interest, particularly in military applications, for small internal combustion engines capable of operating on heavy fuels such as diesel or JP-8. This has been impeded, however, by the limitations of compression ignition in small engines and the challenges in achieving droplets small enough in atomized sprays for spark ignition. Busek has developed a novel fuel injector capable of generating atomized sprays of heavy fuels, such as JP-8, at Sauter mean diameters of 5-10 microns at flowrates suitable for small (<10hp) spark-ignited internal combustion engines. Intended for continuous injection into an intake manifold, the injector attains its performance without the penalties associated with the high fuel pressures required by other approaches, requiring only a fraction (approximately 10%) of combustion intake air at pressures <15psi. For the Phase II development effort, Busek shall test its injector concept with an engine for proof-of-concept testing and, in parallel, investigate techniques for facilitating intake manifold operation and perform detailed combustion kinetics experiments. The studies shall promote more complete understanding of the process for transfer of the technology to a variety of engine sizes and types.

Keywords:
Heavy Fuel Injector, Spark Ignition, Jp-8, Atomization, Internal Combustion Engine, Droplet