SBIR-STTR Award

Extreme Temperature Gearhead
Award last edited on: 7/10/2020

Sponsored Program
SBIR
Awarding Agency
NASA : JPL
Total Award Amount
$699,296
Award Phase
2
Solicitation Topic Code
S5.02
Principal Investigator
Jerri Ji

Company Information

Honeybee Robotics Ltd (AKA: Honeybee Robot Spacecraft Mech Corp)

Building 3 Suite 1005 63 Flushing Avenue Unit 150
Brooklyn, NY 11205
   (510) 207-4555
   info@honeybeerobotics.com
   www.honeybeerobotics.com
Location: Single
Congr. District: 07
County: Kings

Phase I

Contract Number: ----------
Start Date: ----    Completed: ----
Phase I year
2010
Phase I Amount
$99,940
In response to the need for actuators, particularly, gear heads, that can operate in the harsh Venusian environment for extended periods of time, on the order of several days to weeks, Honeybee Robotics proposes to develop and demonstrate an extreme temperature compatible gear head. The proposed effort will consider the novel design of gear bearings, which is capable of handling wide range speeds and loads requirements, but will also incorporate standard bearings as a means of constraining relative axial motions of the gears. The high gear reductions possible within a single stage, coupled with the already compact size make this innovation ideal for spaceflight hardware where size and weight are at a premium, specifically to the extreme conditions of Venus. During Phase I, a first-generation prototype gear head will be designed, built, and tested in Venus-like conditions (486oC temperature and mostly CO2 gas environment). Phase I testing will verify the feasibility of the design and confirm that the gear head can operate at 486oC for an extended period of time. In a potential Phase II effort, an extreme environment compatible gear head will be developed to TRL 6. Fully developed and optimized versions of this gear head, when integrated with the offeror's high temperature motors, could be used to actuate drills, robotic arms, and other devices outside of an environment-controlled landed platform on the surface of Venus.

Phase II

Contract Number: ----------
Start Date: ----    Completed: ----
Phase II year
2011
Phase II Amount
$599,356
In response to the need for actuators that can operate in the harsh Venusian environment for extended periods of time, Honeybee Robotics conducted extensive research and testing to resolve the tall poles in developing an extreme temperature gear. During the Phase I effort, multiple gear material and lubrication candidates were tested under load in Venus-like conditions (486oC temperature and mostly CO2 gas environment). Test results verified the feasibility of a design and confirmed that, with proper material and lubrication selection, the gear head could operate at 486oC for an extended period of time. In a potential Phase II effort, material and lubrication study will continue as well as a high temperature bearing study. At the end of the Phase II, an extreme environment actuator, including a HT motor, HT sensor for commutation and multi-stage HT gear head, will be developed and tested to TRL 6.